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ARTICLE_TRANNY_AUTO_DISASSEMBLE_PART2


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2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                 Page 1 of 26

Part 2 of 2




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http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                 Page 2 of 26




 ZOOM        SIZED FOR PRINT




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                 Page 3 of 26




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http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                 Page 4 of 26




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http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                 Page 5 of 26




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2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                 Page 6 of 26




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DISASSEMBLY




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                                Page 7 of 26




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 25. REMOVE U/D CLUTCH ASSEMBLY Remove the U/D clutch assembly, the thrust bearing and the bearing race
     from the transaxle case.
 26. REMOVE ONE-WAY CLUTCH NO. 2




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  a.   Using a screwdriver, remove the snap ring.




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  b.   Remove the one -way clutch No. 2 from the transaxle case.




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                 Page 8 of 26




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  c.   Remove the outer race retainer from the one -way clutch No. 2.

         27. REMOVE U/D BRAKE




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  a.   Using a screwdriver, remove the snap ring.




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  b.   Remove the flange, 4 discs and 4 plates from the transaxle case.




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                                               Page 9 of 26




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  c.   Using SST, a snap ring expander and a press, remove the snap ring. SST 09387-00020




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  d.   Remove the piston return spring.

         28. REMOVE TRANSAXLE REAR COVER




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  a.   Remove the 11 bolts.
  b.   Tap on the circumference of the rear cover with a plastic hammer to remove the transaxle rear cover from the
       transaxle case.




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                                       Page 10 of 26




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  c.   Remove the 2 oil seal rings from the transaxle rear cover.




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  d.   Using SST, remove the needle-roller bearing. SST 09387 -00040 (09387-01010, 09387-01030, 09387-01040)




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 29. REMOVE BRAKE APPLY PIPE

          a.   Remove a bolt, clamp and 2 brake apply pipes.




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                             Page 11 of 26




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 30. REMOVE TRANSAXLE CASE APPLY GASKET Using a screwdriver, remove the 2 apply gaskets.
 31. REMOVE DIRECT CLUTCH ASSEMBLY




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  a.   Remove the thrust bearing and the direct clutch from the transaxle case.




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  b.   Remove the bearing race from the direct clutch.

         32. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                               Page 12 of 26




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  a.   Remove the rear planetary sun gear assembly from the transaxle case.




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  b.   Remove the thrust bearing from the rear planetary sun gear.




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  c.   Remove the thrust washer No. 1 and thrust bearing from the rear planetary sun gear.

         33. REMOVE ONE-WAY CLUTCH NO.1




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                Page 13 of 26




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  a.   Remove the one -way clutch No.1 from the transaxle case.




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  b.   Remove the inner race from the one -way clutch No. 1.




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 34. REMOVE ONE-WAY CLUTCH OUTER SLEEVE
 35. REMOVE 2ND BRAKE




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                Page 14 of 26




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  a.   Using a screwdriver, remove the snap ring.




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  b.   Remove the flange, 4 discs and 4 plates from the transaxle case.

         36. REMOVE 2ND BRAKE CYLINDER




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  a.   Using a screwdriver, remove the snap ring.




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                       Page 15 of 26




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  b.   Remove the 2nd brake cylinder from the transaxle.

        37. REMOVE 2ND BRAKE PISTON




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  a.   Using SST, a press and a screwdriver, remove the snap ring. SST 09387-00060




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  b.   Remove the return spring.




http://www.alldatadiy.com/alldata/AFI~V1046639~C34697~R0~OD~N/0/77993956/788... 12/13/2001
2000 Toyota Celica GT -S L4-1762cc 1.8L DOHC MFI - Part 2 of 2                                             Page 16 of 26




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  c.   Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the 2nd brake cylinder to remove 2nd brake piston.
       NOTICE:



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