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>> Download inst documenatation <<Text preview - extract from the documentBO-52
BODY - WINDSHIELD
BO2IE-04
Body INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
Adhesive
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a shop rag
saturated in cleaner.
HINT:
BO4420
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
(a) Using a scraper, remove the damaged stopper, dam and
adhesive sticking to the glass.
(b) Clean the glass with cleaner.
NOTICE:
S Do not touch the glass face after cleaning it.
S Be careful not to damage the glass.
BO5231
3. INSTALL NEW STOPPERS
A Type:
Install new stoppers onto the glass.
7.0 mm (0.276 in.)
Stopper
B Type:
9.0 mm
(0.35in.)
H12714
H00469 H13145
2002 ECHO (RM884U)
Author : Date : 1372
BO-53
BODY - WINDSHIELD
4. INSTALL NEW DAM
a Install a new dam with adhesive tape as shown in the illustra-
a
tion.
A: 7.0 mm (0.276 in.)
a a B: 23.5 mm (0.925 in.)
b
b
a-a b-b
A B
H12715
5. POSITION GLASS
(a) Using a suction rubber, place the glass in the correct posi-
tion.
(b) Check that all contacting parts of the glass rim are perfect-
ly even.
(c) Place reference marks between the glass and body.
(d) Remove the glass.
Reference Marks BO2821
6. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black-col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
BO4421
7. COAT CONTACT SURFACE OF BODY WITH PRIMER
Primer M Primer M "M"
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:
S Let the primer coating dry for 3 minutes or more.
S Do not coat Primer M to the adhesive.
Primer M
S Do not keep any of the opened Primer M for later use.
Adhesive H02865
2002 ECHO (RM884U)
Author : Date : 1373
BO-54
BODY - WINDSHIELD
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER
a "G"
a
(a) Using a brush or a sponge, coat the edge of the glass and
the contact surface with Primer G.
b b (b) When the primer is coated wrongly to the area other than
the specified, wipe it off with a clean shop rag before the
primer dries.
NOTICE:
c
S Let the primer coating dry for 3 minutes or more.
c S Do not keep any of the opened Primer G for later use.
a-a (A Type) a-a (B Type) 9. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
b-b c-c
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
Temperature Tackfree time
Primer G 35
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