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                                                 CLUTCH   -   CLUTCH PEDAL

                                                 CLUTCH PEDAL
  Push Rod Play Adjust Point                                                                                CL09S-01

                                                 1.    CHECK THAT PEDAL HEIGHT IS CORRECT
                         Pedal Height                  Pedal height from dash panel:
                         Adjust Point                  134.3 - 144.3 mm (5.287 - 5.681 in.)
                                                 2.    IF NECESSARY, ADJUST PEDAL HEIGHT
                                                 Loosen the lock nut and turn the stopper bolt until the height is
                                                 correct. Tighten the lock nut.

       Pedal Height
                               Push Rod


                                                 3.    CHECK THAT PEDAL FREE PLAY AND PUSH ROD
                                                       PLAY ARE CORRECT
                                                 (a)   Push in on the pedal until the beginning of clutch resis-
                                                       tance is felt.
                                                       Pedal free play: 5.0 - 15.0 mm (0.197 - 0.591 in.)
                                                 (b)   Gently push on the pedal until the resistance begins to in-
                                                       crease a little.
                                                       Push rod play at pedal top:
            Pedal Free Play
                                        CL0102         1.0 - 5.0 mm (0.039 - 0.197 in.)
                                                 4.    IF NECESSARY, ADJUST PEDAL FREE PLAY AND
                                                       PUSH ROD PLAY
                                                 (a)   Loosen the lock nut and turn the push rod until the free
                                                       play and push rod play are correct.
                                                 (b)   Tighten the lock nut.
                                                 (c)   After adjusting the pedal free play, check the pedal
                                                 5.    CHECK CLUTCH RELEASE POINT
                                                 (a)   Pull the parking brake lever and install wheel stopper.
                                                 (b)   Start the engine and idle the engine.
                                                 (c)   Without depressing the clutch pedal, slowly shift the shift
                                                       lever into reverse position until the gears contact.

2002 ECHO (RM884U)

                                                                    Author :             Date :               866
                                                CLUTCH   -    CLUTCH PEDAL

                                                (d)    Gradually depress the clutch pedal and measure the
                                                       stroke distance from where the gear noise stops (release
                                                       point) up to the full stroke end position.
           25 mm (0.98 in.) or more                    Standard distance:
                             Release                   25 mm (0.98 in.) or more
                                                       (From pedal stroke end position to release point)
                                                If the distance is not as specified, perform the following opera-
Full Stroke                                     tion.
End Position
                                       CL0512           S    Check pedal height.
                                                        S    Check push rod play and pedal free play.
                                                        S    Bleed clutch line.
                                                        S    Check clutch cover and disc.

                                                6.    CHECK CLUTCH START SYSTEM
                                                (a)   Check that the engine does not start when the clutch ped-
                                                      al is released.
                                                (b) Check that the engine starts when the clutch pedal is fully
                                                If necessary, replace the clutch start switch.

      Clutch Start

                                                7.   INSPECT CLUTCH START SWITCH CONTINUITY
                                                Check the continuity between terminals when the switch is ON
                                                and OFF.
                                                             Switch position                    Condition
                                                              ON (pushed)                       Continuity
                                                               OFF (free)                  No continuity


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