Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm em cylblo disa
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EM-63
ENGINE MECHANICAL - CYLINDER BLOCK
EM17C-01
DISASSEMBLY
1. M/T:
REMOVE FLYWHEEL
2. A/T:
REMOVE DRIVE PLATE
3. INSTALL ENGINE TO ENGINE STAND FOR
DISASSEMBLY
4. REMOVE TIMING CHAIN (See page EM-15 )
5. REMOVE CYLINDER HEAD
(See page EM-28 )
6. REMOVE ENGINE WIRE
7. REMOVE WATER BYPASS PIPE
Remove the 2 nuts, bolt and water bypass pipe.
8. REMOVE THERMOSTAT
(See page CO-8 )
9. REMOVE KNOCK SENSOR (See page SF-57 )
10. REMOVE OIL PRESSURE SWITCH
(See page LU-1 )
11. REMOVE ENGINE COOLANT DRAIN UNION
A10451 12. REMOVE OIL FILTER
(See page LU-2 )
13. REMOVE OIL FILTER UNION
Using a 12 mm hexagon wrench, remove the oil filter union.
A11268
14. REMOVE OIL PAN NO. 2
(a) Remove the 9 bolts and 2 nuts.
(b) Insert the blade of SST between the oil pan No. 1 and oil
pan No. 2, and cut off applied sealer and remove the oil
pan.
SST 09032-00100
NOTICE:
S Be careful not to the damage the oil pan contact sur-
A11269 face of the oil pan No. 1.
S Be careful not to damage the oil pan No. 2 flange.
2002 ECHO (RM884U)
Author : Date : 677
EM-64
ENGINE MECHANICAL - CYLINDER BLOCK
15. REMOVE OIL STRAINER
Remove the 2 nuts, oil strainer and gasket.
A11270
16. REMOVE OIL PAN NO. 1
(a) Uniformly loosen and remove the 13 bolts, in several
passes, in the sequence shown.
A11271
(b) Using screwdriver remove the oil pan No. 1 by prying the
portions between the cylinder block and oil pan No. 1.
(c) Remove the 2 O-rings from cylinder block.
A11272
17. CHECK CONNECTING ROD THRUST CLEARANCE
Using a dial indicator, measure the thrust clearance while mov-
ing the connecting rod back and forth.
Standard thrust clearance:
0.16 - 0.36 mm (0.0063 - 0.0142 in.)
Maximum thrust clearance:
0.36 mm (0.0142 in.)
If the thrust clearance is greater than maximum, replace the
A10452 connecting rod assembly(s). If necessary, replace the crank-
shaft.
18. REMOVE CONNECTING ROD CAPS AND CHECK OIL
CLEARANCE
(a) Check the matchmarks on the connecting rod and cap are
aligned to ensure correct reassembly.
(b) Remove the 2 connecting rod cap bolts.
A10453
2002 ECHO (RM884U)
Author : Date : 678
EM-65
ENGINE MECHANICAL - CYLINDER BLOCK
(c) Using the 2 removed connecting rod cap bolts, remove
the connecting rod cap and lower bearing by wiggling the
connecting rod cap right and left.
HINT:
Keep the lower bearing inserted with the connecting rod cap.
(d) Clean the crank pin and bearing.
(e) Check the crank pin and bearing for pitting and scratches.
If the crank pin or bearing is damaged, replace the bearings.
A10454 If necessary, replace the crankshaft.
(f) Lay a strip of Plastigage the crank pin.
Plastigage
A10455
(g) Install the connecting rod cap with the 2 bolts.
(See page EM-78 )
Torque:
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