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RS-30
SUPPLEMENTAL RESTRAINT SYSTEM - FRONT PASSENGER AIRBAG ASSEMBLY
RS0H2-05
DISPOSAL
HINT:
When scrapping vehicle equipped with an SRS or disposing of
a front passenger airbag assembly, always first deploy the air-
bag in accordance with the procedure described below. If any
abnormality occurs with the airbag deployment, contact the
SERVICE DEPT. of the TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
S Never dispose of a front passenger airbag assembly
which has an undeployed airbag.
S The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out-of-
doors and where it will not create a nuisance to
nearby residents.
S When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool). Perform the op-
eration in a place away from electrical noise.
SST 09082-00700
SST
S When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the front passenger air-
bag assembly.
S The front passenger airbag assembly is very hot
AB0152 when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
S Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.
S Always wash your hands with water after completing
the operation.
S Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Battery Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of the SST (See step 1-(a) on page
RS-17 ).
SST
SST 09082-00700
AB0158
2002 ECHO (RM884U)
Author : Date : 1153
RS-31
SUPPLEMENTAL RESTRAINT SYSTEM - FRONT PASSENGER AIRBAG ASSEMBLY
(b) Disconnect the airbag connector.
(1) Remove the glove compartment door.
(2) Disconnect the connector cover from the lower
instrument panel.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(3) Disconnect the airbag connector.
H13321
(c) Install the SST.
(1) Connect the connectors of the 2 SST to the front
passenger airbag assembly connector.
SST 09082-00700, 09082-00760
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
SST
H10577
(2) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
Battery NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the red clip of the SST to the battery posi-
SST
tive (+) terminal and the black clip to the negative (-)
10 m (33 ft) or more terminal.
R13455
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
H06523 (e) Dispose the front passenger airbag assembly.
CAUTION:
S The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
S Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.
S Always wash your hands with water after completing
the operation.
S Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
2002 ECHO (RM884U)
Author : Date : 1154
RS-32
SUPPLEMENTAL RESTRAINT SYSTEM - FRONT PASSENGER AIRBAG ASSEMBLY
S When moving a vehicle for scrapping which has a
front passenger airbag assembly with the deployed
airbag, use gloves and safety glasses.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the front passenger airbag assembly still installed.
2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY ONLY
NOTICE:
S When disposing of the front passenger airbag assem-
bly only, never use the customer's vehicle to deploy
the airbag.
S Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the front passenger airbag assembly (See page
RS-28 ).
CAUTION:
S When removing the front passenger airbag assembly,
work must be started 90 seconds after the ignition
switch is turned to the "LOCK" position and the nega-
tive (-) terminal cable is disconnected from the bat-
tery.
H10575 S Store the front passenger airbag assembly with the
airbag deployment side facing upward.
(b) Using a service-purpose wire harness for the vehicle, tie
Wire Harness down the front passenger airbag assembly to the tire.
Diameter Wire harness: Stripped wire harness section
1.25 mm2 or more (0.0019 in.2 or more)
CAUTION:
If the front passenger airbag assembly is tied down with
too thin wire harness, it may snap. This is highly danger-
ous. Always use a wire harness which is at least 1.25 mm2
Stripped Wire Harness Section
AB0163 (0.0019 in.2).
HINT:
To calculate the square of the stripped wire harness section:
Square = 3.14 X (Diameter)2 divided by 4
2002 ECHO (RM884U)
Author : Date : 1155
RS-33
SUPPLEMENTAL RESTRAINT SYSTEM - FRONT PASSENGER AIRBAG ASSEMBLY
Position the front passenger airbag assembly inside the
Width
tire with the airbag deployment side facing inside.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Inner S Make sure that the wire harness is tight. It is very dan-
Diam.
gerous if looseness in the wire harness results in the
H10578 front passenger airbag assembly coming free due to
the shock from the airbag deploying.
S Always tie down the front passenger airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use a
redundant tire.
(c) Check functioning of the SST (See step 1-(a) on page
RS-14 ).
Battery SST 09082-00700
SST
AB0158
(d) Place tires.
(1) Place at least 2 tires under the tire to which the front
passenger airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the front
Tires
passenger airbag assembly is tied. The top tire
(5 or more)
should have the wheel installed.
H04528
(3) Tie the tires together with 2 wire harness.
CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous if loose wire harness result in the tires coming free due
to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
R05403
2002 ECHO (RM884U)
Author : Date : 1156
RS-34
SUPPLEMENTAL RESTRAINT SYSTEM - FRONT PASSENGER AIRBAG ASSEMBLY
(e) Install the SST.
Connect the connectors of the 2 SST to the front passen-
ger airbag assembly connector.
Battery SST 09082-00700, 09082-00760
Front Passenger NOTICE:
SST
Airbag Assembly To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(f) Deploy the airbag.
10 m (33 ft) or more
R09690 (1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the front passenger airbag assembly
is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(g) Dispose the front passenger airbag assembly.
CAUTION:
S The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
S Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.
S Always wash your hands with water after completing
R09687 the operation.
S Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
(1) Remove the front passenger airbag assembly from
the tire.
(2) Place the front passenger airbag assembly in a vi-
nyl bag, tie the end tightly and dispose of it in the
same way as other general parts.
3. DEPLOYMENT WHEN DISPOSING OF STEERING
WHEEL PAD WITH AND AIRBAG DEPLOYED IN COL-
LISION
Dispose the front passenger airbag assembly.
CAUTION:
S The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
R09687
2002 ECHO (RM884U)
Author : Date : 1157
RS-35
SUPPLEMENTAL RESTRAINT SYSTEM - FRONT PASSENGER AIRBAG ASSEMBLY
S When moving a vehicle for scrapping which has a
front passenger airbag assembly with the deployed
airbag, use gloves and safety glasses.
S Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.
S Always wash your hands with water after completing
the operation.
S Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
(1) Remove the front passenger airbag assembly from
the vehicle.
(2) Place the front passenger airbag assembly in a vi-
nyl bag, tie the end tightly and dispose of it in the
same way as other general parts.
2002 ECHO (RM884U)
Author : Date : 1158
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