Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm st star disa
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STARTING - STARTER
ST082-04
DISASSEMBLY
1. REMOVE MAGNETIC SWITCH
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
(b) Remove the 2 nuts holding the magnetic switch to the
starter housing.
P25603
(c) Pull the magnetic switch and while lifting the front part of
the magnetic switch, release the plunger hook from the
drive lever, then release the magnetic switch.
ST1088
2. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the 2 through bolts.
(b) Pull out the field frame together with the armature.
(c) Remove the O-ring from the field frame.
P25781
3. REMOVE BRUSH HOLDER
(a) Remove the 2 screws and end cover from the field frame.
(b) Remove the O-ring from the field frame.
P25780
(c) Using a screwdriver, hold the spring back and disconnect
the brush holder. Disconnect the 4 brushes, and remove
the brush holder.
4. REMOVE ARMATURE FROM FIELD FRAME
5. REMOVE DRIVE LEVER AND STARTER CLUTCH
WITH SHOCK ABSORBER FROM STARTER HOUS-
ING
ST0656
2002 ECHO (RM884U)
Author : Date : 833
ST-6
STARTING - STARTER
6. REMOVE PLANETARY GEARS
Planetary Gear Remove the plate, 3 planetary gears and plate washer.
Plate Washer
Plate Z03210
7. REMOVE STARTER CLUTCH
(a) Using a screwdriver, tap in the stop collar towards the
starter clutch.
(b) Using a screwdriver, pry off the snap ring.
(c) Remove the stop collar and starter clutch from the plane-
tary carrier shaft.
Z15980
8. REMOVE PLANETARY CARRIER SHAFT AND INTER-
NALGEAR
(a) Using snap ring pliers, remove the snap ring and plate
washer.
(b) Remove the planetary carrier shaft and plate washer.
ST0659
(c) Align the hollow of the internal gear with the protrusion in-
side the shock absorber, and remove the internal gear.
Hollow
Protrusion
ST0647
2002 ECHO (RM884U)
Author : Date : 834
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