Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm st star reas
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ST-13
STARTING - STARTER
ST0GS-02
REASSEMBLY
HINT:
Use high temperature-resistant grease to lubricate the bear-
ings and sliding parts when assembling the starter.
1. INSTALL INTERNAL GEAR AND PLANETARY CAR-
RIER SHAFT
(a) Apply grease to the internal gear touching the shock ab-
sorber and planetary gears.
Grease
ST0646
(b) Align the hollow of the internal gear with the protrusion in-
side the shock absorber.
(c) Insert and turn the internal gear so that it interlocks with
Hollow the shock absorber.
Protrusion
ST0647
(d) Apply turbine oil to the center bearing.
Shock Absorber
(e) Apply grease to the plate washer, and install it to the plan-
Planetary Carrier Shaft
etary carrier shaft.
(f) Install the planetary carrier shaft to the shock absorber.
Plate Washer
ST0671
(g) Using snap ring pliers, install the plate washer and snap
ring.
ST0659
2. INSTALL STARTER CLUTCH
(a) Apply grease to the bushing and spline of the starter
clutch stop collar.
(b) Place the starter clutch and stop collar on the planetary
carrier shaft.
ST0672
2002 ECHO (RM884U)
Author : Date : 841
ST-14
STARTING - STARTER
(c) Apply grease to the snap ring, and install it to the plane-
tary carrier shaft groove.
(d) Using a vise, compress the snap ring.
ST0673
(e) Hold the starter clutch, tap the planetary carrier shaft and
install the stop collar onto the snap ring with a plastic-
faced hammer.
ST0674
Protrusion 3. INSTALL PLANETARY GEARS
(a) Apply grease to the planetary gears and flange pin parts
Cutout of the planet carrier shaft.
(b) Install the plate washer and 3 planetary gears.
(c) Align the cutout of the plate with the protrusion inside the
shock absorber, and install the plate.
Z07229
4. INSTALL DRIVE LEVER AND STARTER CLUTCH
WITH SHOCK ABSORBER
(a) Apply grease to the drive lever touching the starter pivot
part of the drive lever.
(b) Install the drive lever to the starter clutch.
ST1086
(c) Align the protrusion of the shock absorber with the cutout
of the drive housing and install them.
5. PLACE ARMATURE INTO FIELD FRAME
Cutout
Protrusion
ST1089
2002 ECHO (RM884U)
Author : Date : 842
ST-15
STARTING - STARTER
6. INSTALL BRUSH HOLDER
(a) Place the brush holder in position on the armature.
(b) Using a screwdriver, hold the brush spring back, and con-
nect the brush into the brush holder. Connect the 4
brushes.
NOTICE:
Check that positive (+) lead wires are not grounded.
(c) Install a new O-ring to the groove of the field frame.
ST0656 (d) Apply turbine oil to the bearing of the end cover.
(e) Install the end cover to the field frame with 2 screws.
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