Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm st star test
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ST-16
STARTING - STARTER
ST086-04
TEST
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
1. DO PULL-IN TEST
(a) Disconnect the field coil lead from terminal C.
Terminal C
Terminal 50 (b) Connect the battery to the magnetic switch as shown.
Check that the clutch pinion gear moves outward.
P25503
If the clutch pinion gear does not move, replace the magnetic
switch.
2. DO HOLD-IN TEST
While connected as above with the clutch pinion gear out, dis-
connect the negative (-) lead from terminal C. Check that the
clutch pinion gear remains out.
If the clutch pinion gear returns inward, replace the magnetic
switch.
Disconnect
P25510
Disconnect 3. INSPECT CLUTCH PINION GEAR RETURN
Disconnect the negative (-) lead from the switch body. Check
that the clutch pinion gear returns inward.
If the clutch pinion gear does not return, replace the magnetic
switch.
P25511
4. INSPECT CLUTCH PINION GEAR CLEARANCE
(a) Connect the battery to the magnetic switch as shown.
P25512
2002 ECHO (RM884U)
Author : Date : 844
ST-17
STARTING - STARTER
(b) Move the pinion gear toward the stop collar to remove
slack and measure the clearance between the pinion
gear end and starter housing.
Standard clearance: 1.0 - 5.0 mm (0.04 - 0.20 in.)
ST1090
5. DO NO-LOAD PERFORMANCE TEST
Terminal 50 Terminal 30
(a) Connect the field coil lead wire to terminal C. Make sure
the lead is not grounded.
(b) Connect the battery and ammeter to the starter as shown.
(c) Check that the starter rotates smoothly and steadily with
the clutch pinion gear moving out. Check that the amme-
ter reads the specified current.
Specified current: 90 A or less at 11.5 V
Ammeter P25513
2002 ECHO (RM884U)
Author : Date : 845
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