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reas


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SA-22
                         SUSPENSION AND AXLE        -   FRONT DRIVE SHAFT
                                                                                                        SA1PM-01


                                           REASSEMBLY
                                           1.   INSTALL DUST COVER
                                           Using a press, install a new dust cover to the inboard joint shaft.




                                  SA1459



                                           2.    TEMPORARILY INSTALL BOOTS, CLAMPS AND DY-
                                                 NAMIC DAMPER (RH DRIVE SHAFT)
                     Vinyl Tape
                                           HINT:
                                           Before installing the boots (and dynamic damper), wrap the
                                           spline of the outboard joint shaft with vinyl tape to prevent them
                                           from being damaged.
                                           (a) Place 2 new clamps on a new outboard joint boot and
                                                 install them to the outboard joint shaft.
                                  W01994   (b) RH drive shaft:
                                                 Place a new clamp on the dynamic damper and install
                                                 them to the outboard joint shaft.
                                           (c) Place 2 new clamps on a new inboard joint boot and install
                                                 them to the outboard joint shaft.
                                           3.    INSTALL TRIPOD
                                           (a) Place the beveled side of the tripod axial spline toward the
                                                 outboard joint.
                                           (b) Align the matchmarks placed before removal.
                                           (c) Using a brass bar and hammer, tap in the tripod to the out-
                                                 board joint shaft.
                                           NOTICE:
                                           Do not tap the roller.
                                           (d) Using a snap ring expander, install a new snap ring.
                                           4.    INSTALL BOOT TO OUTBOARD JOINT
                                           Before assembling the boot, pack the outboard joint and boot
                                           with grease in the boot kit.
                                                 Grease capacity: (Color = Black)
                                                 155 - 170 g (5.5 - 6.0 oz.)
                                           5.    INSTALL INBOARD JOINT SHAFT TO OUTBOARD
                                                 JOINT SHAFT
                                           (a) Pack the inboard joint and boot with grease in the boot kit.
                                                 Grease capacity: (Color = Yellow ocher)
                                                 125 - 135 g (4.4 - 4.8 oz.)
                                           (b) Align the matchmarks placed before removal.
                                           (c) Install the inboard joint shaft to the outboard joint shaft.
                                           (d) Temporarily install the boot to the inboard joint shaft.
                                           6.    ASSEMBLE BOOT CLAMPS TO BOTH BOOTS
                                           (a) Make sure that the 2 boots are on the shaft grooves.



2002 ECHO (RM884U)

                                                              Author :              Date :                982
                                                                                                       SA-23
                     SUSPENSION AND AXLE   -    FRONT DRIVE SHAFT

                                   (b)  Make sure that the 2 boots are not stretched or contracted
RH
                                        when the drive shaft is at standard length.
                                   Drive shaft standard length:
                                           RH                    813.3 



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