Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm sr msg disa
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SR-37
STEERING - MANUAL STEERING GEAR
SR0VZ-02
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. SECURE MANUAL STEERING GEAR ASSEMBLY IN
VISE
SST Using SST, secure the manual steering gear assembly in a vise.
SST 09612-00012
F08526
2. REMOVE RH AND LH TIE ROD ENDS AND LOCK
NUTS
(a) Place matchmarks on the tie rod end and rack end.
(b) Loosen the lock nut, and remove the tie rod end and lock
nut.
(c) Employ the same manner described above to the other
side.
Matchmarks
F02588
3. REMOVE RH AND LH CLIPS, CLAMPS AND RACK
BOOTS
(a) Using pliers, loosen the clamp.
(b) Remove the clip, clamp and rack boot.
NOTICE:
Be careful not to damage the boot.
HINT:
Mark the RH and LH rack boots.
F08529 (c) Employ the same manner described above to the other
side.
SST 4. REMOVE RH AND LH RACK ENDS
(a) Using SST, hold the steering rack steadily and using
another SST, remove the rack end.
SST 09922-10010
NOTICE:
Use SST 09922-10010 in the direction shown in the illustra-
tion.
HINT:
F08817 Mark the RH and LH rack ends.
(b) Employ the same manner described above to the other
side.
2002 ECHO (RM884U)
Author : Date : 1097
SR-38
STEERING - MANUAL STEERING GEAR
5. REMOVE RACK GUIDE SPRING CAP LOCK NUT
Using SST, remove the rack guide spring cap lock nut.
SST 09922-10010
NOTICE:
Use SST 09922-10010 in the direction shown in the illustra-
SST tion.
6. REMOVE RACK GUIDE SPRING CAP, RACK GUIDE
SPRING SPACER, CONICAL SPRING WASHER,
F08528 RACK GUIDE SPRING AND RACK GUIDE SUB-AS-
SEMBLY
7. REMOVE OIL SEAL, SPACER AND STEERING PINION
Vinyl Tape (a) Using a screwdriver with vinyl tape wound around its tip,
remove the oil seal.
NOTICE:
Be careful not to damage the rack housing.
(b) Remove the spacer.
(c) Using snap ring pliers, remove the snap ring and pull out
the steering pinion.
F08549 NOTICE:
Be careful not to damage the serrations.
8. REMOVE STEERING RACK
NOTICE:
To avoid damaging the bushing, remove the rack from the
steering pinion housing side of the rack housing without
revolving it.
2002 ECHO (RM884U)
Author : Date : 1098
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