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SR-40
                                    STEERING   -   MANUAL STEERING GEAR
                                                                                               SR0W1-02


                                     REASSEMBLY
                                     NOTICE:
                                     When using a vise, do not overtighten it.
                                     1.    COAT PARTS INDICATED BY ARROWS WITH MOLYB-
                                           DENUM DISULFIDE LITHIUM BASE GREASE (See
                                           page SR-33 )
                                     2.    INSTALL STEERING RACK
                                     NOTICE:
                                     To avoid damaging the bushing, install the rack from the
                                     steering pinion side of the rack housing without revolving
                                     it.
                                     3.    INSTALL STEERING PINION, SPACER AND OIL SEAL
                                     (a) Set the notched side of the steering rack so that the pinion
                                           can be positioned inside.
                                     (b) Push in the steering pinion, and using snap ring pliers,
                                           install the snap ring.
                                     NOTICE:
                                     Be careful not to damage the serrations.
                                     (c) Install the spacer.
                                     (d) Coat a new oil seal lip with molybdenum disulfide lithium
                                           base grease.




                                     (e)   Using SST and a hammer, tap in the oil seal.
                                           SST 09517-12010

                     SST




                           F08821



                                     4.    INSTALL RACK GUIDE SUB- ASSEMBLY, RACK
                                           GUIDE SPRING, CONICAL SPRING WASHER, RACK
                                           GUIDE SPRING SPACER AND RACK GUIDE SPRING
                                           CAP
                                     (a) Install the rack guide sub-assembly, rack guide spring,
                                           conical spring washer and rack guide spring spacer.
                                     NOTICE:
                                     Make sure that the conical spring washer is installed facing
                           F08532    in the correct direction.

2002 ECHO (RM884U)

                                                         Author :           Date :               1100
                                                                                                           SR-41
                                               STEERING   -   MANUAL STEERING GEAR

                                                (b)   Apply sealant to 2 or 3 threads of the rack guide spring
                                                      cap.
                                                      Sealant:
                                                      Part No. 08833-00080, THREE BOND 1344,
                                                      LOCTITE 242 or equivalent
                                                (c)   Temporarily install the rack guide spring cap.
                                                5.    ADJUST TOTAL PRELOAD
                                                (a)   Temporarily install the RH and LH rack ends.
                                                (b)   Torque the rack guide spring cap.
                                                      Torque: 6.9 N

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