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reas

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SR-56
STEERING - POWER STEERING GEAR
SR0ZS-02

REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT PARTS INDICATED BY ARROWS WITH POWER
STEERING FLUID OR MOLYBDENUM DISULFIDE
LITHIUM BASE GREASE (See page SR-45 )
2. INSTALL OIL SEAL
(a) Coat a new oil seal lip with power steering fluid.

(b) Install the oil seal to SST, and press them into the rack
housing.
SST
SST 09950- 60010 (09951- 00210, 09951- 00370,
09952-06010), 09950-70010 (09951-07360)
NOTICE:
S Make sure that the oil seal is installed facing in the
correct direction.
S Take care that the oil seal does not get reversed as
Oil Seal you install it.
SST F08513

3. INSTALL STEERING RACK
(a) Install SST to the rack.
SST 09631-10041
HINT:
If necessary, scrape the burrs off the rack teeth end and bur-
nish.
(b) Coat SST with power steering fluid.
Rack Teeth End (c) Install the steering rack into the rack housing.
(d) Remove the SST.
SST 09631-10041

SST

W02101

4. INSTALL BUSHING
(a) Coat a new O-ring with power steering fluid and install it
to the bushing.
(b) To prevent oil seal lip damage, wind vinyl tape on the
steering rack end, and apply power steering fluid.
(c) Install the bushing into the rack housing.
NOTICE:
Vinyl Tape S Make sure that the bushing is installed facing in the
F08514 correct direction.
S Be careful not to damage the oil seal lip.
2002 ECHO (RM884U)

Author : Date : 1116
SR-57
STEERING - POWER STEERING GEAR

5. INSTALL CYLINDER END STOPPER
(a) Push into the cylinder end stopper.
(b) Using needle nose pliers, install the snap ring.

6. AIR TIGHTNESS TEST
(a) Install SST to the rack housing.
SST 09631-12071 (09633-00010)
(b) Apply 53 kPa (400 mmHg, 15.75 in.Hg) of vacuum for
SST about 30 seconds.
(c) Check that there is no change in the vacuum.
If there is a change in the vacuum, check the installation of the
SST
oil seals.
F08515

7. INSTALL CONTROL VALVE ASSEMBLY
(a) Install a new gasket.
Matchmarks
(b) Align the matchmarks on the control valve housing and
rack housing.
(c) Push into the control valve assembly.
(d) Install the 2 bolts.
Torque: 21 N

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