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Diagnostics-Other


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DI-440
                                             DIAGNOSTICS    -    ANTI-LOCK BRAKE SYSTEM


ANTI-LOCK BRAKE SYSTEM
                                                                                                                    DI4V4-01


HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshooting in accordance with the procedure on the following pages.


              Vehicle Brought to Workshop
                                                                Items inside      are titles of pages in this manual,
                                                                with the page number in the bottom portion. See
         1      Customer Problem Analysis                       the pages for detailed explanations.
                      P. DI-441


         2      Check and Clear DTC (Precheck)
                    P. DI-442
                                                  Symptom
                                                  does not occur
         3                                                              4           Symptom Simulation
               Problem Symptom Confirmation
                                                                                         P. IN-18
                   Symptom
                   occurs



          5       DTC Check                          Normal code
                   P. DI-442

                   Malfunction code

         6         DTC Chart                                            7      Problem Symptoms Chart
                   P. DI-447                                                         P. DI-452




                                            9
         8         Circuit Inspection        Sensor Check
                                                                                 Check for Fluid Leakage
                               P. DI-453  DI-498                                      P. DI-498



              Identification of Problem


         10
                 Repair


         11
               Confirmation Test

                                             Step 2, 5, 8, 9, 11: Diagnostic steps permitting the use of the
                                                                  TOYOTA hand-held tester or TOYOTA
                  End                                             break-out-box.




1997 SUPRA (RM502U)

                                                                         Author :               Date :                  668
                                                                                                                     DI-441
                                       DIAGNOSTICS    -    ANTI-LOCK BRAKE SYSTEM
                                                                                                                      DI4V5-01


CUSTOMER PROBLEM ANALYSIS CHECK
    ABS Check Sheet
                                                                      Inspector's
                                                                                  :
                                                                      Name


                                                          Registration No.


  Customer's Name                                         Registration Year                       /        /

                                                          Frame No.

  Date Vehicle                                            Odometer Reading                                       km
                                  /         /                                                                    miles
  Brought In




  Date Problem First Occurred                                          /                      /

  Frequency Problem Occurs                           Continuous             Intermittent (        times a day)




                                ABS does not operate.

  Symptoms                      ABS does not operate efficiently.

                        ABS Warning Light            Remains ON             Does not Light Up
                        Abnormal


                        TRAC Indicator
   Check Item                                       Normal                  Does not Light Up
                        Light



                        1st Time                     Normal Code            Malfunction Code (Code               )
   DTC Check
                        2nd Time                     Normal Code            Malfunction Code (Code               )




1997 SUPRA (RM502U)

                                                                 Author :                    Date :                   669
DI-442
                                                DIAGNOSTICS       -   ANTI-LOCK BRAKE SYSTEM
                                                                                                                DI4V6-01


                                                      PRE-CHECK
                                                      1.    DIAGNOSIS SYSTEM
                                                      (a)   Check the Indicator,
                                                            When the ignition switch is turned ON, check that the ABS
                                                            warning light goes on for 3 seconds.
                                                      HINT:
                                                      If the indicator check result is not normal, proceed to trouble-
                                                      shooting for the ABS warning light circuit (See page DI-488 ).
                                             F02620



                                                      (b)   Check the DTC.
                                                            (1) Turn the ignition switch ON.
             Short Pin
                                                            (2) Disconnect the short pin from DLC1.




                          DLC1
                                             R06980



                                                            (3) Using SST, connect terminals Tc and E1 of DLC2 or
         DLC2                    DLC1
                           E1                                   DLC1.
                                                            SST 09843-18020
                                                            (4) Read the DTC from the ABS warning light on the
                                                                combination meter.
                                                      HINT:
                                                      If no code appears, inspect the diagnostic circuit or ABS warn-
      Tc      E1                   Tc                 ing light circuit (See page DI-494 or DI-488 ).
 S-17-1 Iei-23-1-A                           F00041




                     Normal Code                            As an example, the blinking patterns for normal code and
         2 sec.                                             codes 11 and 21 are shown on the left.
                                   0.25
                                   sec.                     (5) Codes are explained in the code table on page
                                   0.25                           DI-447 .
                                   sec.                     (6) After completing the check, disconnect terminals Tc
 ON                                                               and E1, and turn off the display.
                                                      If 2 or more malfunctions are indicated at the same time, the
OFF                                                   lowest numbered DTC will be displayed 1st.


                  Code 11 and 21
               0.5             0.5
               sec.            sec.
                  1.5
           4 sec. sec. 2.5 sec.

 ON

 OFF
           Code 11                 Code 21
                                             R01346



1997 SUPRA (RM502U)

                                                                            Author :           Date :             670
                                                                                                      DI-443
                                       DIAGNOSTICS   -   ANTI-LOCK BRAKE SYSTEM

                                             (c)   Using TOYOTA hand-held tester, check the DTC.
                        TOYOTA
                        Hand-held                  (1) Hook up the TOYOTA hand- held tester to the
                        tester                          DLC2.
                                                   (2) Read the DTC by following the prompts on the tes-
                                                        ter screen.
                                                        Please refer to the TOYOTA hand-held tester oper-
                                                        ator's manual for further details.
                      DLC2

                                    FI6997



                                             (d)   Clear the DTC.
                                                   (1) Using SST, connect terminals Tc and E1 of DLC2 or
                                                        DLC1 and remove the short pin from DLC1.
                                                   SST 09843-18020
                                                   (2) IG switch ON.
                                                   (3) Clear the DTC stored in ECU by depressing the
                                                        brake pedal 8 or more times within 5 seconds.
                                                   (4) Check that the warning light shows the normal
                                    BR3890              code.

                                                   (5) Remove the SST from the terminals of DLC2 or
                                                       DLC1.
          Short Pin
                                                   SST 09843-18020
                                                   (6) Connect the short pin to DLC1.
                                             HINT:
                                             Disconnecting the battery cable during repairs will not erase the
                                             DTC in the ECU.
                      DLC1
                                    R06980




                 TOYOTA hand-held tester     (e)   Using TOYOTA brake-out-box and TOYOTA hand-held
                                                   tester, measure the ECU terminal values.
    ECU                                            (1) Turn the IG switch OFF.
                                                   (2) Hook up the TOYOTA hand-held tester and TOYO-
                                                         TA break-out-box to the vehicle.
                                                   (3) Turn the IG switch ON.
                                                   (4) Read the ECU input/output values by following the
                                                         prompts on the tester screen.
          TOYOTA brake-out-box      N09348   HINT:
                                             TOYOTA hand-held tester has a "Snapshot" function.
                                             This records the measured values and is effective in the diagno-
                                             sis of intermittent problems.
                                             Please refer to the TOYOTA hand-held tester/TOYOTA break-
                                             out-box operator's manual for further details.




1997 SUPRA (RM502U)

                                                               Author :             Date :              671
DI-444
                                                   DIAGNOSTICS          -   ANTI-LOCK BRAKE SYSTEM


                          DLC1                           2.       SPEED SENSOR SIGNAL AND DECELERATION SEN-
                  E1
                                                                  SOR
                                                         (a)      Check the speed sensor signal and deceleration sensor.
                                                                  (1) Turn the ignition switch OFF
                                                                  (2) Using SST, connect terminal Ts and E1 of DLC1.
                                                                  SST 09843-18020
                                                                  (3) Start the engine.
                                 Tc
                     Ts
 lei-23-1-A                                   F00007



                                                                  (4)       Check that the ABS warning light blinks.
                                                         HINT:
              0.13 sec.     0.13 sec.                     j       If the ABS warning light does not blink, inspect the ABS
                                                                  warning light circuit (See page DI-488 ).
 ON                                                       j       If the ABS warning light is always on, inspect and repair,
                                                                  deceleration sensor.
                                                                  (5) Drive the vehicle faster than 45 km/h (28 mph) for
 OFF                                                                     several seconds.
                                              BR3904              (6) Stop the vehicle.
                                                                  (7) Using SST, connect terminals Tc an E1 of DLC1.
                                                                  SST 09843-18020
                                                                  (8) Read the number of blinks of the ABS warning light.
                                                         HINT:
                                                          j       See the list of DTC shown on the next page.
                                                          j       If every sensor is normal, a normal code is output (A cycle
                                                                  of 0.25 sec. ON and 0.25 sec. OFF is repeated).
                                                          j       If 2 or more malfunctions are indicated at the same time,
                                                                  the lowest numbered code will be displayed 1st.
                                         Malfunction Code (Example Code 72, 76)
                                 7                 2                         7                       6

               ON

               OFF
                                        1.5 sec.         2.5 sec.                                             4 sec.
                  0.5 sec. 0.5 sec.
                                        0.5 sec.       0.5 sec.                                               Repeat
                                                                                                                          BR3893



                                                                  (9)       After doing the check, disconnect terminals Ts and
                                                                            E1, Tc and E1 of DLC1, and turn ignition switch OFF.




1997 SUPRA (RM502U)

                                                                                   Author :              Date :            672
                                                                                                                        DI-445
                                                 DIAGNOSTICS       -   ANTI-LOCK BRAKE SYSTEM

                                                        (b)    Using TOYOTA hand-held tester, check the DTC.
                            TOYOTA
                            Hand-held                          (1) Do step (1) - (6) on the previous page.
                            tester                             (2) Hook up the TOYOTA hand- held tester to the
                                                                    DLC2.
                                                               (3) Read the DTC by following the prompts on the tes-
                                                                    ter screen.
                                                                    Please refer to the TOYOTA hand-held tester oper-
                       DLC2
                                                                    ator's manual for farther details.
                                              FI6997



DTC of speed sensor check function:
  Code No.                              Diagnosis                                                        Trouble Area
                                                                             j Right front speed sensor
    71       Low output voltage of right front speed sensor                  j Sensor installation
                                                                             j Sensor Rotor
                                                                             j Left front speed sensor
    72       Low output voltage of left front speed sensor                   j Sensor installation
                                                                             j Sensor Rotor
                                                                             j Right rear speed sensor
    73       Low output voltage of right rear speed sensor                   j Sensor installation
                                                                             j Sensor Rotor
                                                                             j Left rear speed sensor
    74       Low output voltage of left rear speed sensor                    j Sensor installation
                                                                             j Sensor Rotor
    75       Abnormal change in output voltage of right front speed sensor   j Right front speed sensor rotor
    76       Abnormal change in output voltage of left front speed sensor    j Left front speed sensor rotor
    77       Abnormal change in output voltage of right rear speed sensor    j Right rear speed sensor rotor
    78       Abnormal change in output voltage of left rear speed sensor     j Left rear speed sensor rotor
                                                                             j Deceleration sensor
    79*      Deceleration sensor is faulty
                                                                             j Sensor installation

*: SPORT ABS (2JZ-GTE Engine) only




1997 SUPRA (RM502U)

                                                                              Author :                         Date :    673
DI-446
                                    DIAGNOSTICS    -   ANTI-LOCK BRAKE SYSTEM

                                        3.    DECELERATION SENSOR OPERATION DIAGNOSIS
                                              SYSTEM
                                        CAUTION:
                                        While checking the deceleration sensor operating diagno-
                                        sis system, the Anti-lock Brake System does not work and
                                        brake system works as a conventional brake system.




                                        (a)  Deceleration sensor inspection check of deceleration
                         GL1                 sensor output:
                  GL2
                                             (1) Connect 3 dry batteries of 1.5 V in series.
                                             (2) Connect VGS terminal to the batteries' positive (+)
                                                  terminal, and GGND terminal to the batteries' nega-
                 VGS    GGND                      tive (-) terminal, apply about 4.5 V between VGS-
                                                  GGND terminals.
                                        NOTICE:
                                        Do not apply voltage of 6 V or more to terminals VGS and
                                        GGND.
                                             (3) Check the output of GL1 and GL2 terminals.
                                                  Symbols                 Condition               Standard Value
                                                   GL1                   Horizontal                 about 2.3 V
                                                   GL1                  Lean forward              0.4 - about 2.3 V
                        Rear Side                  GL1                  Lean rearward            about 2.3 V - 4.1 V
                                                   GL2                   Horizontal                 about 2.3 V
                                                   GL2                  Lean forward             about 2.3 V - 4.1 V

          Front Side           R10305
                                                   GL2                  Lean rearward             0.4 - about 2.3 V
                                        HINT:
                                         j      If the senor is tilted too much it may show the wrong value.
                                         j      If dropped, the sensor should be replaced with a new one.
                                         j      The sensor removed from the vehicle should not be
                                                placed upside down.




1997 SUPRA (RM502U)

                                                             Author :                   Date :                        674
                                                                                                                                                  DI-447
                                                      DIAGNOSTICS         -    ANTI-LOCK BRAKE SYSTEM
                                                                                                                                                    DI4V7-01


DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is displayed during the DTC check, check the circuit listed for that code. For details
of each code, turn to the page referred to under the "See page" for the respective "DTC No." in the DTC chart.
HINT:
 j    Using SST 09843-18020, connect the terminals Tc and E1, and remove the short pin.
 j    If any abnormality is not found when inspect each inspection parts, inspect the ECU.
   DTC No.
                                         Detection Item                                                          Trouble Area
  (See Page)

      11                                                                              j ABS solenoid relay
               Open circuit in ABS solenoid relay circuit
   (DI-453 )                                                                          j Open or short in ABS solenoid relay circuit

      12                                                                              j ABS solenoid relay
               Short circuit in ABS solenoid relay circuit
   (DI-453 )                                                                          j B+ short in ABS solenoid relay circuit

     13*2                                                                             j ABS motor relay
               Open circuit in ABS motor relay circuit
   (DI-460 )                                                                          j Open or short in ABS motor relay circuit
      14                                                                              j ABS motor relay
               Short circuit in ABS motor relay circuit
   (DI-460 )                                                                          j B+ short in ABS motor relay circuit

      21       Open or short circuit in 2-position solenoid circuit for right front   j ABS actuator
   (DI-466 )   wheel                                                                  j Open or short in SFRH or SFRR circuit

      22       Open or short circuit in 2-position solenoid circuit for left front    j ABS actuator
   (DI-466 )   wheel                                                                  j Open or short in SFLH or SFLR circuit

      23       Open or short circuit in 2-position solenoid circuit for right rear    j ABS actuator
   (DI-466 )   wheel                                                                  j Open or short in SRH (SRRH) or SRR (SRRR) circuit
     24*1      Open or short circuit in 2-position solenoid circuit for left rear     j ABS actuator
   (DI-466 )   wheel                                                                  j Open or short in SRLH or SRLR circuit
     31*2
               Right front wheel speed sensor signal malfunction
   (DI-469 )
     32*2
               Left front wheel speed sensor signal malfunction                       j Right front, left front, right rear and left rear speed sensor
   (DI-469 )
                                                                                      jOOpen or short i each speed sensor circuit
                                                                                                  h t in        h       d           i it
     33*2
               Right rear wheel speed sensor signal malfunction                       j Speed sensor rotor
   (DI-469 )
     34*2
               Left rear wheel speed sensor signal malfunction
   (DI-469 )

                                                                                      j Battery
      41
               Low battery positive voltage                                           j IC regulator
   (DI-475 )
                                                                                      j Open or short in power source circuit
     43*1      Malfunction in deceleration sensor                                     j Deceleration sensor
   (DI-479 )   (constant output)                                                      j Wire harness for deceleration sensor system

     44*1                                                                             j Deceleration sensor
               Open or short in deceleration sensor circuit
   (DI-480 )                                                                          j Open or short in deceleration sensor circuit
     45*1                                                                             j Deceleration sensor
               Malfunction in deceleration sensor
   (DI-479 )                                                                          j Wire harness for deceleration sensor system

      49
               Open circuit in stop light switch circuit                              j Open in stop light circuit
   (DI-482 )

     51*2      Pump motor is locked
                                                                                      j ABS pump motor
   (DI-484 )   Open in pump motor ground

    Always                                                                            j Battery
               Malfunction in ECU
      ON                                                                              j IC regulator
               IG power source circuit
   (DI-485 )                                                                          j Open or short in power source circuit




 1997 SUPRA (RM502U)

                                                                                       Author :                        Date :                       675
DI-448
                                      DIAGNOSTICS   -   ANTI-LOCK BRAKE SYSTEM

*1: Short ABS (2JZ-GTE Engine) only
*2: As DTC cannot be erased by replacing parts alone, do either of the following operations.
 j    Clear DTC (See page DI-442 ).
 j    At the vehicle speed of 20 km/h (12 mph), drive the vehicle for 30 sec. or more.




1997 SUPRA (RM502U)

                                                              Author :           Date :        676
                                                                                                  DI-449
                               DIAGNOSTICS     -   ANTI-LOCK BRAKE SYSTEM
                                                                                                   DI4V8-01


PARTS LOCATION

                                               SPORT AVS (2JZ-GTE Engine):
                                               Deceleration Sensor

        2JZ-GE:                                                           ABS Warning Light
        ABS Control   ABS Actuator
        Relay

                                     ABS ECU
2JZ-GTE:
ABS Solenoid
Relay




                                                                                   Rear Speed
                                                                                   Sensor Rotor
  2JZ-GTE:
  ABS Motor Relay                                    DLC2           Rear Speed Sensor
                            DLC1


                       Front Speed Sensor
                                      Front Speed Sensor Rotor
                                                                                                   W02807




1997 SUPRA (RM502U)

                                                         Author :             Date :               677
DI-450
                                                  DIAGNOSTICS       -    ANTI-LOCK BRAKE SYSTEM
                                                                                                                        DI7HM-01


TERMINALS OF ECU
NORMAL ABS (2JZ-GE Engine):

                                            A18                                 A19


                                       6 5 4 3 2 1        11 10 9 8 7 6 5 4 3 2 1
                                       12 11 10 9 8 7     22 21 20 19 18 17 16 15 14 13 12



                                                                                                                        W01411




              Symbols (Terminal No.)              STD Voltage (V)                                       Condition
          IG1 (A18-2) - GND (A19-2,13)                10 - 14           IG switch ON
            SR (A19-18) - R+ (A19-8)                 Below 1.5          IG switch ON, ABS warning light OFF
            MR (A19-7) - R+ (A19-8)                   10 - 14           IG switch ON
         SFRH (A19-4) - GND (A19-2,13)                10 - 14           IG switch ON, ABS warning light OFF
         SFRR (A19-1) - GND (A19-2,13)                10 - 14           IG switch ON, ABS warning light OFF
         SFLH (A19-10) - GND (A19-2,13)               10 - 14           IG switch ON, ABS warning light OFF
         SFLR (A19-11) - GND (A19-2,13)               10 - 14           IG switch ON, ABS warning light OFF
         SRR (A19-22) - GND (A19-2,13)                10 - 14           IG switch ON, ABS warning light OFF
         SRH (A19-21) - GND (A19-2,13)                10 - 14           IG switch ON, ABS warning light OFF
         AST (A19-16) - GND (A19-2,13)                10 - 14           IG switch ON, ABS warning light OFF
                                                     Below 2.0          IG switch ON, ABS warning light ON
          WA (A18 4) - GND (A19-2,13)
             (A18-4)       (A19 2 13)
                                                      10 - 14           IG switch ON, ABS warning light OFF
                                                     Below 1.5          Stop light switch OFF
         STP (A18 12) - GND (A19 2 13)
             (A18-12)       (A19-2,13)
                                                      8 - 14            Stop light switch ON
         D/G (A18-11) - GND (A19-2,13)                10 - 14           IG switch ON, ABS warning light OFF
          MT (A19-9) - GND (A19-2,13)                Below 1.5          IG switch ON
           Tc (A18-9) - GND (A19-2,13)                10 - 14           IG switch ON
           Ts (A18-8) - GND (A19-2,13)                10 - 14           IG switch ON
                                                                        IG switch ON
           FR+ (A19-3) - FR- (A19-14)              AC generation
                                                                        Slowly turn right front wheel

                                                                        IG switch ON
           FL+ (A19-19) - FL- (A19-20)             AC generation
                                                                        Slowly turn left front wheel

                                                                        IG switch ON
           RR+ (A18-1) - RR- (A18-7)               AC generation
                                                                        Slowly turn right rear wheel
                                                                        IG switch ON
           RL+ (A18-3) - RL- (A18-10)              AC generation
                                                                        Slowly turn left rear wheel




1997 SUPRA (RM502U)

                                                                                   Author :                    Date :     678
                                                                                                             DI-451
                                       DIAGNOSTICS        -    ANTI-LOCK BRAKE SYSTEM

Sport ABS (2JZ-GTE Engine):


                                             A21                                     A20


                                        6 5 4 3 2 1            13 12 11 10 9 8 7 6 5 4 3 2 1
                                       121110 9 8 7            2625 2423 22 212019 18 17161514



                                                                                                              W02803




          Symbols (Terminal No.)       STD Voltage (V)                                        Condition
      IG1 (A20-13) - GND (A20-12,25)       10 - 14            IG switch ON
         SR (A21-7) - R+ (A20-26)          10 - 14            IG switch ON, ABS warning light OFF
        MR (A21-1) - R+ (A20-26)          Below 1.0           IG switch ON
     SFRH (A20-2) - GND (A20-12,25)        10 - 14            IG switch ON, ABS warning light OFF
     SFRR (A20-1) - GND (A20-12,25)        10 - 14            IG switch ON, ABS warning light OFF
     SFLH (A21-5) - GND (A20-12,25)        10 - 14            IG switch ON, ABS warning light OFF
     SFLR (A21-6) - GND (A20-12,25)        10 - 14            IG switch ON, ABS warning light OFF
     SRRH (A21-11) - GND (A20-12,25)       10 - 14            IG switch ON, ABS warning light OFF
     SRRR (A21-12) - GND (A20-12,25)       10 - 14            IG switch ON, ABS warning light OFF
     SRLH (A20-15) - GND (A20-12,25)       10 - 14            IG switch ON, ABS warning light OFF
     SRLR (A20-14) - GND (A20-12,25)       10 - 14            IG switch ON, ABS warning light OFF
      AST (A21-4) - GND (A20-12,25)        10 - 14            IG switch ON, ABS warning light OFF
                                          Below 2.0           IG switch ON, ABS warning light ON
      WA (A20 11) - GND (A20 12 25)
         (A20-11)       (A20-12,25)
                                           10 - 14            IG switch ON, ABS warning light OFF
                                          Below 1.5           Stop light switch OFF
      STP (A20 5) - GND (A20-12,25)
          (A20-5)       (A20 12 25)
                                            8 - 14            Stop light switch ON
     D/G (A20-24) - GND (A20-12,25)        10 - 14            IG switch ON, ABS warning light OFF
      MT (A21-10) - GND (A20-12,25)       Below 1.5           IG switch ON
       Tc (A20-8) - GND (A20-12,25)        10 - 14            IG switch ON
      Ts (A20-21) - GND (A20-12,25)        10 - 14            IG switch ON
                                                              IG switch ON
        FR+ (A21-3) - FR- (A21-9)       AC generation
                                                              Slowly turn right front wheel

                                                              IG switch ON
        FL+ (A21-8) - FL- (A21-2)       AC generation
                                                              Slowly turn left front wheel

                                                              IG switch ON
       RR+ (A20-10) - RR- (A20-23)      AC generation
                                                              Slowly turn right rear wheel
                                                              IG switch ON
        RL+ (A20-22) - RL- (A20-9)      AC generation
                                                              Slowly turn left rear wheel

      FRO (A20-7) - GND (A20-12,25)    Pulse generation       Vehicle driving at about 30 km/h (19 mph)
     FLO (A20-20) - GND (A20-12,25)    Pulse generation       Vehicle driving at about 30 km/h (19 mph)
      RRO (A20-6) - GND (A20-12,25)    Pulse generation       Vehicle driving at about 30 km/h (19 mph)
     RLO (A20-19) - GND (A20-12,25)    Pulse generation       Vehicle driving at about 30 km/h (19 mph)
      GL1 (A20-4) - GND (A20-12,25)      0.5 - 4.5 V          IG switch ON
     GL2 (A20-16) - GND (A20-12,25)      0.5 - 4.5 V          IG switch ON
      VGS (A20-3) - GND (A20-12,25)      4.5 - 5.5 V          IG switch ON

1997 SUPRA (RM502U)

                                                                        Author :                    Date :    679
DI-452
                                                      DIAGNOSTICS     -   ANTI-LOCK BRAKE SYSTEM
                                                                                                                                             DI4VA-01


PROBLEM SYMPTOMS TABLE
If a normal code is displayed during the DTC check but the problem still occurs, check the circuits for each
problem symptom in the order given in the table below and proceed to the relevant troubleshooting page.
NOTICE:
When removing the ECU, turn the IG switch OFF.
         Symptoms                                            Inspection Circuit                                                See page
                            Only when 1. - 4. are all normal and the problem is still occurring, replace the ABS
                            ECU.
                            1. Check the DTC, reconfirming that the normal code is output.                                     DI-442
ABS does not operate.       2. IG power source circuit.                                                                        DI-475
                            3. Speed sensor circuit.                                                                           DI-469
                            4. Check the ABS actuator with a checker.                                                       BR-66 or XXX
                            If abnormal, check the hydraulic circuit for leakage (See page DI-498 ).
                            Only when 1. - 4. are all normal and the problem is still occurring, replace the ABS
                            ECU.
                            1. Check the DTC, reconfirming that the normal code is output.                                      DI-442
ABS does not operate
                            2. Speed sensor circuit.                                                                            DI-469
efficiently.
                            3. Stop light switch circuit.                                                                       DI-482
                            4. Check the ABS actuator with a checker.                                                       BR-66 or BR-66
                            If abnormal, check the hydraulic circuit for leakage (See page DI-498 ).
ABS warning light           1. ABS warning light circuit.                                                                       DI-488
abnormal.                   2. ABS ECU.

                            Only when 1. and 2. are all normal and the problem is still occurring, replace the
                            ABS ECU.
DTC check cannot be done.
                            1. ABS warning light circuit.                                                                       DI-488
                            2. Tc terminal circuit.                                                                             DI-494
Speed sensor signal check   1. Ts terminal circuit.                                                                           DI-496 XXX
cannot be done.             2. ABS ECU.




 1997 SUPRA (RM502U)

                                                                                    Author :                       Date :                      680
                                                                                                                             DI-453
                                                  DIAGNOSTICS        -   ANTI-LOCK BRAKE SYSTEM
                                                                                                                              DI4VB-01


CIRCUIT INSPECTION

    DTC                11, 12               ABS Solenoid Relay Circuit

CIRCUIT DESCRIPTION
This relay supplies power to each ABS solenoid. After the ignition switch is turned ON, if the initial check is
OK, the relay goes on.
   DTC No.                      DTC Detecting Condition                                                Trouble Area
             Conditions (1) and (2) continue for 0.2 sec. or more:
             (1) ABS solenoid relay terminal (SR)
                                                                             j ABS solenoid relay
     11      voltage: Below 1.5V
                                                                             j Open or short in ABS solenoid relay circuit
             (2) Solenoid relay monitor terminal (AST)
             voltage: 0 V
             Conditions (1) and (2) continue for 0.2 sec. or more:
             (1) ABS solenoid relay terminal (SR)
                                                                             j ABS solenoid relay
     12      voltage: Battery positive voltage
                                                                             j B+ short in ABS solenoid relay circuit
             (2) Solenoid relay monitor terminal (AST)
             voltage: Battery positive voltage

Fail safe function:
If trouble occurs in the ABS solenoid relay circuit, the ECU cuts off current to the ABS solenoid relay and
prohibits ABS control.




 1997 SUPRA (RM502U)

                                                                               Author :                     Date :            681
DI-454
                                                                  DIAGNOSTICS                       -   ANTI-LOCK BRAKE SYSTEM

WIRING DIAGRAM
  2JZ-GE Engine (NORMAL ABS):                                                                                                                 ABS ECU

                                                             1 ABS Control Relay 4                                        2             7
                                        R           R                                                             V                V          MR
                                                             A8                                             A8           IB6            A19
                                                                                            Motor
                                                             2                              Relay           3         13                8 R+
                                                    R                                                          V-W                V-W
                                                         A9                                             A8           IB6                A19
                               2                             6                                              Solenoid
                                                   W-B
                ALT ABS No.1




                                2                            A9                                             Relay
                                                                                                                       1
                                                                                                            1 L-B                 L-B 18 SR
                                                                                                            A9       IB6                A19
         R/B
         No.2              21                                     2   A8                A9      5                 DLC1

                                                                                  L-W
                                                                      L

                                                                  2   A6                A6      4
                 1
                1 2A
                                                         6
                                                  W-B                                                                      ABS ECU
                        B




                                                        A6
                                            W-B




                                                                                                             5 Y-G  5      16
          Battery                                                                                                      Y-G A19 AST
                                                                                                            A6     IB6
                                             EA                                                              3 G-W 6 G-W 9 MT
                                                                                                            A6     IB6     A19

                                                                      ABS Actuator

 2JZ-GTE Engine (SPORT ABS):
                                                                          R/B No.5
                                        R                                   ABS Solenoid                                                      ABS ECU
                                                         5
                                                                          1 Relay
                                                                                                                           1             7 SR
                               2                                                                6                L-B              L-B
                                                  W-B             2                                     5                 IB6           A21
                                    2                    5
                  ABS No.1




                                                                                                4                V-W      13            26
                                                                                                                                  V-W         R+
                                                                                                        5                 IB6           A20

         R/B                                                              3             5
         No.2                  21
                                                                              5             5
                ALT




                                                                      L-W




                                                                                                                        DLC1
                 1
                                                                      4   A6
                1 2A
                       B




          Battery                                                                                                 ABS ECU
                                             EA


                                                                                                    5        Y-G          5              4
                                                                                                A6
                                                                                                                                  Y-G         AST
                                                                                                                         IB6            A21

                                                              ABS Actuator

F02626
F02627                                                                                                                                                      F02628




1997 SUPRA (RM502U)

                                                                                                                       Author :                    Date :   682
                                                                                                           DI-455
                                               DIAGNOSTICS   -   ANTI-LOCK BRAKE SYSTEM

INSPECTION PROCEDURE (2JZ-GE Engine)

   1       Check voltage between terminals A9 - 2 and A9 - 6 of ABS control (solenoid)
           relay connector.

LOCK                                                PREPARATION:
                                                    Disconnect the ABS control (solenoid) relay connector.
                                                    CHECK:
                                A9
                                                    Measure voltage between terminals A9 - 2 and A9 - 6 of ABS
    (+)                                             control (solenoid) relay harness side connector.
                                                    OK:
                                                          Voltage: 10 - 14 V
    (-)

F02629
F02630                                     F02631




                                                      NG         Check and repair harness or connector.


  OK



   2       Check continuity between terminal A9 - 5 of ABS control (solenoid) relay con-
           nector and terminal A19 - 16 of ABS ECU.

                                                    CHECK:
                                 A9                 Check continuity between terminal A9 - 5 of ABS control (sole-
                                               5    noid) relay connector and terminal A19 - 16 of ABS ECU.
 ABS Solenoid
                                                    OK:
 Relay
                                                          Continuity
                         A6            A6           HINT:
                                                    There is a resistance of 26  40  between terminals A6 - 4 and
                                                    A6 - 5 of ABS actuator.
                     4                     4

          ABS            A6                A6
          Actuator

                     5
                          A19              5


         ECU

                                      16
                                       W02799




                                                      NG         Repair or replace harness or ABS actuator.


  OK
1997 SUPRA (RM502U)

                                                                       Author :           Date :            683
DI-456
                                              DIAGNOSTICS    -   ANTI-LOCK BRAKE SYSTEM



    3     Check ABS control (solenoid) relay.

                                                    CHECK:
               Open
                                                    Check continuity between each terminal of ABS control (sole-
                         A8   A9
          Continuity                                noid) relay.
                                                    OK:
                                                         Terminals A9 - 1 and A8 - 3      Continuity (Reference value 80 )
                                                         Terminals A9 - 5 and A9 - 6                 Continuity
                                                         Terminals A9 - 2 and A9 - 5                    Open
                       Continuity                   CHECK:
                         A8                         (a) Apply battery voltage between terminals A9 - 1 and A8
             Open                                       - 3.
                                                    (b) Check continuity between each terminal of ABS control
                                                        (solenoid) relay.
 F03349
                               (-)   (+)            OK:
 F02634                                    F02635
                                                         Terminals A9 - 5 and A9 - 6                    Open
                                                         Terminals A9 - 2 and A9 - 5                 Continuity


                                                      NG         Replace ABS control relay.


   OK



    4     Check for open and short in harness and connector between ABS control
          (solenoid) relay and ABS ECU (See page IN-28 ).


                                                      NG         Repair or replace harness or connector.


   OK



  If the same code is still output a after the DTC is deleted, check the contact condition of each con-
  nection.
  If the connections are normal, the ECU may be defective.




1997 SUPRA (RM502U)

                                                                          Author :             Date :                    684
                                                                                               DI-457
                                    DIAGNOSTICS   -   ANTI-LOCK BRAKE SYSTEM

INSPECTION PROCEDURE (2JZ-GTE Engine)

   1      Check voltage between terminals 1 and 2 of R/B No.5 (for ABS solenoid relay).

 LOCK                                     PREPARATION:
                                          Remove ABS solenoid relay from R/B No.5.
                      R/B No.5            CHECK:
                                          Measure voltage between terminals 1 and 2 of R/B No.5 (for
                                          ABS solenoid relay).
                                          OK:
         (-)   (+)
                                              Voltage: 10 - 14 V

F02629
F02636                           F02637




                                            NG        Check and repair harness or connector.


  OK




1997 SUPRA (RM502U)

                                                            Author :           Date :           685
DI-458
                                       DIAGNOSTICS   -   ANTI-LOCK BRAKE SYSTEM



   2      Check continuity between terminal 3 of R/B No.5 (for ABS solenoid relay) and
          terminal A21 - 4 of ABS ECU.

                                           CHECK:
                                           Check continuity between terminal 3 of R/B No.5 (for ABS sole-
                                           noid relay) and terminal A21 - 4 of ABS ECU.
                                           OK:
                                       3         Continuity
   ABS Solenoid                            HINT:
   Relay                                   There is a resistance of 26  40  between terminals A6 - 4 and
                         A6       A6       A6 - 5 of ABS actuator.



                     4                 4

          ABS             A6      A6
          Actuator


                     5              5
                                  A21
                              4

         ECU




                                  F02638




                                             NG          Repair or replace harness or ABS actuator.


  OK




1997 SUPRA (RM502U)

                                                               Author :           Date :              686
                                                                                                             DI-459
                                     DIAGNOSTICS   -     ANTI-LOCK BRAKE SYSTEM



   3       Check ABS solenoid relay.

                                           PREPARATION:
              3         2     1            Remove solenoid relay from R/B No.5.
                                           CHECK:
                                           Check continuity between each terminal of ABS solenoid relay.
                                           OK:
                        5     4                        Terminals 4 and 6          Continuity (Reference value 80 )
              6
                                                       Terminals 2 and 3                       Continuity
                 Open                                  Terminals 1 and 3                         Open
         Continuity                        CHECK:
                                           (a) Apply battery voltage between terminals 4 and 6.
                                           (b) Check continuity between each terminal of ABS solenoid
            Continuity
                                               relay.
                 Continuity                OK:
          Open                                         Terminals 2 and 3                         Open
                                                       Terminals 1 and 3                       Continuity



F02639
F02640      (+)   (-)                        NG          Replace ABS control relay.
F02641                            F02642




  OK



   4       Check for open and short in harness and connector between ABS solenoid relay
           and ABS ECU (See page IN-28 ).


                                             NG          Repair or replace harness or connector.


  OK



 If the same code is still output after the DTC is deleted, check the contact condition of each con-
 nection.
 If the connections are normal, the ECU may be defective.




1997 SUPRA (RM502U)

                                                                  Author :            Date :                   687
DI-466
                                                DIAGNOSTICS        -   ANTI-LOCK BRAKE SYSTEM
                                                                                                                                 DI4VD-01




  DTC            21, 22, 23, 24                       ABS Actuator Solenoid Circuit

CIRCUIT DESCRIPTION
This solenoid goes on when signals are received from the ECU and controls the fluid pressure acting on the
brake cylinders, thus controlling the braking force.
   DTC No.                     DTC Detecting Condition                                               Trouble Area
             Conditions (1) through (3) continue for 0.05 sec. or more:
             (1) ABS solenoid relay terminal (SR) voltage:
             Below 1.5V
                                                                           j ABS actuator
     21      (2) Voltage of ABS ECU terminal AST:
                                                                           j Open or short in SFR circuit
             Battery positive voltage
             (3) When power transistor of ECU is ON, voltage of terminal
             SFR is 0 V or battery positive voltage.
             Conditions (1) through (3) continue for 0.05 sec. or more:
             (1) ABS solenoid relay terminal (SR) voltage:
             Below 1.5V
                                                                           j ABS actuator
     22      (2) Voltage of ABS ECU terminal AST:
                                                                           j Open or short in SFL circuit
             Battery positive voltage
             (3) When power transistor of ECU is ON, voltage of terminal
             SFL is 0 V or battery positive voltage.
             Conditions (1) through (3) continue for 0.05 sec. or more:
             (1) ABS solenoid relay terminal (SR) voltage:
             Below 1.5V
             (2) Voltage of ABS ECU terminal AST:                          j ABS actuator
     23
             Battery positive voltage                                      j Open or short in SRH (SRRH) or SRR (SRRR) circuit
             (3) When power transistor of ECU is ON, voltage of terminal
             SRH (SRRH) or SRR (SRRR) is 0 V or battery positive volt-
             age.
             Conditions (1) through (3) continue for 0.05 sec. or more:
             (1) ABS solenoid relay terminal (SR) voltage:
             Below 1.5V
                                                                           j ABS actuator
     24*     (2) Voltage of ABS ECU terminal AST:
                                                                           j Open or short in SRLH or SRLR circuit
             Battery positive voltage
             (3) When power transistor of ECU is ON, voltage of terminal
             SRLH or SRLR is 0 V or battery positive voltage.

Fail safe function:
If trouble occurs in the ABS actuator solenoid circuit, the ECU cuts off current to the ABS solenoid relay and
prohibits ABS control.
*: SPORT ABS (2JZ-GTE Engine) only




 1997 SUPRA (RM502U)

                                                                              Author :                      Date :                 694
                                                                                                                                                              DI-467
                                                                       DIAGNOSTICS             -    ANTI-LOCK BRAKE SYSTEM

WIRING DIAGRAM
2JZ-GE Engine (NORMAL ABS):

                                                               1 ABS Control Relay
                                            R              R   A8
                                                                                      Motor
                                                                   2                  Relay
                                                           R   A9                                                            ABS ECU
                                                               6                                    Solenoid                                   ABS ECU
                                  2                            A9                                   Relay
                                        2
                   ALT ABS No.1




           R/B                                                        A9 5                                         DLC1
           No.2              21                           ABS Pump L-W
                                                                                                                                                    Monitor
                                                          Motor       A6 4                          5                   4               11
                                                                                                            B-R                B-R            SFLR
                                                                                                    A7                 IB5              A19
                    1                                                                               1       B-Y         8      B-Y      10
                                                W-B




                                                                                                    A7                 IB5              A19   SFLH
                   1 2A                                                                             6                   3                1
                                                                                                            Y-R                Y-R            SFRR
                                                                                                    A7                 IB5              A19
                                                                                                    2                   7          Y      4
                                                                                                              Y
                           B




                                                                                                    A7                 IB5              A19   SFRH
                                                                                                     8      P-L         5      P-L       22
                                                                                            



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