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                                                                                                     DI-157
                                      DIAGNOSTICS     -   AUTOMATIC TRANSAXLE
                                                                                                       DI0CF-06


                                            PRE-CHECK
                                            1.    DIAGNOSIS SYSTEM
                                            (a)   Description
                                                  S    When troubleshooting OBD II vehicles, the only dif-
                                                       ference from the usual troubleshooting procedure
                                                       is that you connect to the vehicle an OBD II scan
                                                       tool complying with SAE J1987 or TOYOTA hand-
                                                       held tester, and read off various data output from
                                   FI0534
                                                       the vehicle's ECM.
                                                       OBD II regulations require that the vehicle's on-
                                                       board computer lights up the Malfunction Indicator
                                                       Lamp (MIL) on the instrument panel when the com-
                                                       puter detects a malfunction in the computer itself or
                                                       in drive system components which affect vehicle
                                                       emissions. In addition to the MIL lighting up when
                                                       a malfunction is detected, the applicable DTCs pre-
                                                       scribed by SAE J2012 are recorded in the ECM
                                                       memory (See page DI-13 ).
                                                       If the malfunction only occurs in 3-trip, the MIL goes
                                                       off but the DTCs remain recorded in the ECM
                                                       memory.




               TOYOTA hand-held tester            S       To check the DTCs, connect an OBD II scan tool or
                                                          TOYOTA hand-held tester to DLC3 on the vehicle.
                                                          The OBD II scan tool or TOYOTA hand-held tester
                                                          also enables you to erase the DTCs and check
                                                          freeze frame data and various forms of engine data
                                                          (For instruction book).
                                                  S       DTCs include SAE controlled codes and Manufac-
                                                          turer controlled codes.
         DLC3                      D02118                 SAE controlled codes must be set as prescribed by
                                                          the SAE, while Manufacturer controlled codes can
                                                          be set freely by the manufacturer within the pre-
                                                          scribed limits (See DTC chart on page DI-168 ).




2001 SIENNA (RM787U)

                                                               Author :            Date :              311
DI-158
                             DIAGNOSTICS        -   AUTOMATIC TRANSAXLE

                                            S       The diagnosis system operates in normal mode
                                                    during normal vehicle use, and also has a check
                                                    mode for technicians to simulate malfunction symp-
                                                    toms and perform troubleshooting. Most DTCs use
                                                    2-trip detection logic(*) to prevent erroneous detec-
                                                    tion. By switching the ECM to check mode when
                                                    troubleshooting, the technician can cause the MIL
                                                    to light up and for a malfunction that is only detected
                                                    once or momentarily (TOYOTA hand-held tester)
                                                    (See page DI-157 ).
                                            S       *2-trip detection logic:
                                                    When a logic malfunction is first detected, the mal-
                                                    function is temporarily stored in the ECM memory.
                                                    If the same malfunction is detected again during the
                                                    2nd test drive, this 2nd detection causes the MIL to
                                                    light up.




                                   (b)     Inspect the DLC3.
                                           The vehicle's ECM uses ISO 9141-2 for communication.
                                           The terminal arrangement of DLC3 complies with SAE
                                           J1962 and matches the ISO 9141-2 format.




                          N09214




           Terminal No.    Connection/ Voltage or Resistance                       Condition
                7            Bus     Line/ Pulse generation                   During communication
                4         Chassis Ground  Body/ 1  or less                          Always
                5          Signal Ground  Body/ 1  or less                          Always
               16           Battery Positive  Body/ 9 - 14 V                        Always
                                   HINT:
                                   If your display shows "UNABLE TO CONNECT TO VEHICLE"
                                   when you have connected the cable of OBD II scan tool or
                                   TOYOTA hand-held tester to DLC3, turned the ignition switch
                                   ON and operated the scan tool, there is a problem on the ve-
                                   hicle side or tool side.
                                    S    If communication is normal when the tool is connected to
                                         another vehicle, inspect DLC3 on the original vehicle.
                                    S    If communication is still not possible when the tool is con-
                                         nected to another vehicle, the problem is probably in the
                                         tool itself, so consult the Service Department listed in the
                                         tool's instruction manual.



2001 SIENNA (RM787U)

                                                              Author :           Date :               312
                                                                                                    DI-159
                                      DIAGNOSTICS   -   AUTOMATIC TRANSAXLE

                                            2.    INSPECT DIAGNOSIS (NORMAL MODE)
                                            (a)   Check the MIL.
                                                  (1) The MIL comes on when the ignition switch is turned
                                                      ON and the engine is not running.
                                            HINT:
                                            If the MIL does not light up, troubleshoot the combination meter
                                            (See page BE-2 ).
                                                   (2) When the engine is started, the MIL should go off.
                                   FI0534               If the lamp remains on, the diagnosis system has
                                                        detected a malfunction or abnormality in the sys-
                                                        tem.
                                            (b) Check the DTC.
                                            NOTICE:
                                            TOYOTA hand-held tester only: When the diagnostic sys-
                                            tem is switched from normal mode to check mode, it erases
                                            all DTCs and freeze frame data recorded in normal mode.
                                            So before switching modes, always check the DTCs and
                                            freeze frame data, and note them down.
                                                   (1) Prepare an OBD II scan tool (complying with SAE
                                                        J1978) or TOYOTA hand-held tester.
               TOYOTA hand-held tester             (2) Connect the OBD II scan tool or TOYOTA hand-
                                                        held tester to DLC3 at the lower of the instrument
                                                        panel.
                                                   (3) Turn the ignition switch ON and turn the OBD II scan
                                                        tool or TOYOTA hand-held tester switch ON.
                                                   (4) Use the OBD II scan tool or TOYOTA hand-held
                                                        tester to check the DTCs and freeze frame data and
                                                        note them down (For operating instructions, see the
         DLC3                      D02118               OBD II scan tool's instruction book).
                                                   (5) See page DI-168 to confirm the details of the
                                                        DTCs.
                                            NOTICE:
                                            When simulating symptoms with an OBD II scan tool (ex-
                                            cluding TOYOTA hand-held tester) to check the DTCs, use
                                            normal mode. For codes on the DTCs chart subject to
                                            "2-trip detection logic", turn the ignition switch OFF after
                                            the symptoms have been simulated the 1st time. Then re-
                                            peat the simulation process again. When the program has
                                            DTCs they are recorded in the ECM.




2001 SIENNA (RM787U)

                                                             Author :             Date :              313
DI-160
                                           DIAGNOSTICS      -   AUTOMATIC TRANSAXLE

                                                 3.    INSPECT DIAGNOSIS (CHECK MODE)
                                                 HINT:
                                                 TOYOTA hand- held tester only: Compared to the normal
                                                 mode, the check mode has high sensing ability to detect mal-
                                                 functions. Furthermore, the same diagnostic items which are
                                                 detected in Normal mode can also be detected in Check mode.
                                                 (a) Check the DTC.
                                                       (1) Check the initial conditions.
                                                              S    Battery positive voltage 11 V or more.
                                                              S    Throttle valve fully closed.
                                                              S    Transaxle in P position.
                                                              S    Air conditioning switched OFF.
                                                       (2) Turn the ignition switch OFF.
                                                       (3) Prepare a TOYOTA hand-held tester.




                  TOYOTA hand-held tester             (4)       Connect the TOYOTA hand-held tester to DLC3 at
                                                                the lower of the instrument panel.
                                                      (5)       Turn the ignition switch ON and switch the TOYOTA
                                                                hand-held tester ON.




           DLC3                         D02118



                                                      (6)       Switch the TOYOTA hand-held tester from Normal
                                                                mode to Check mode (Check that the MIL flashes).
      0.13 sec.             0.13 sec.                 (7)       Start the engine (MIL goes out after the engine
                                                                starts).
 ON
                                                      (8)       Simulate the conditions of the malfunction de-
                                                                scribed by the customer.
                                                 NOTICE:
 OFF                                             Leave the ignition switch ON until you have checked the
                                        BR3904   DTCs, etc.
                                                       (9) After simulating the malfunction conditions, use the
                                                            TOYOTA hand-held tester diagnosis selector to
                                                            check the DTCs and freeze frame data, etc.
                                                 HINT:
                                                 Take care not to turn the ignition switch OFF, as turning it off
                                                 switches the diagnosis system from Check mode to Normal
                                                 mode, so all DTCs, etc. are erased.
                                                       (10) After checking the DTC, inspect the applicable cir-
                                                            cuit.


2001 SIENNA (RM787U)

                                                                      Author :            Date :            314
                                                                                                        DI-161
                                         DIAGNOSTICS   -   AUTOMATIC TRANSAXLE

                                              (b)   Clear the DTC.
                                                    The following operation will erase the DTC and freeze
                                                    frame data. Operating an OBD II scan tool (complying
                                                    with SAE J1978) or TOYOTA hand-held tester to erase
                                                    the codes (See the OBD II scan tool's instruction book for
                                                    operating instructions.).
4.     ROAD TEST
NOTICE:
Perform the test at normal operating ATF temperature 50 - 80 



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