Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 06 cylblo disa

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.

Image preview - the first page of the document
disa

>> Download disa documenatation <<

Text preview - extract from the document

EM-90
ENGINE MECHANICAL - CYLINDER BLOCK
EM0BH-01

DISASSEMBLY
1. INSTALL ENGINE TO ENGINE STAND FOR
DISASSEMBLY
2. REMOVE TIMING BELT AND PULLEYS
(See page EM-16 )
3. REMOVE CYLINDER HEAD
(See page EM-33 )

4. REMOVE GENERATOR, ADJUSTING BAR AND
BRACKET ASSEMBLY
(a) Disconnect the 2 wire clamps from the wire brackets.
(b) Remove the 3 nuts, the generator, adjusting bar and
bracket assembly.
5. REMOVE OIL PRESSURE SWITCH
(See page LU-1 )

S04921

6. REMOVE A/C COMPRESSOR HOUSING BRACKET
Remove the 3 bolts and compressor housing bracket.

P12946

7. REMOVE NO.2 IDLER PULLEY BRACKET
Remove the 2 bolts and idler pulley bracket.

P18761

SST 8. REMOVE KNOCK SENSORS
(a) Disconnect the 2 knock sensor connectors.
(b) Using SST, remove the 2 knock sensors.
SST 09816-30010

P12389

2001 SIENNA (RM787U)

Author : Date : 1033
EM-91
ENGINE MECHANICAL - CYLINDER BLOCK

9. REMOVE WATER INLET HOUSING
(a) Remove the engine wire band.
(b) Disconnect the engine wire clamp from the bracket.
(c) Remove the 8 bolts, 2 nuts and water inlet housing.
10. REMOVE WATER PUMP
(See page CO-7 )
11. REMOVE NO.2 OIL PAN
(See page LU-10 )
P18762 12. REMOVE OIL STRAINER
(See page LU-10 )
13. REMOVE NO.1 OIL PAN
(See page LU-10 )
14. REMOVE OIL PUMP
(See page LU-10 )
15. REMOVE OIL FILTER
(See page LU-3 )

Water Oil Filter 12 mm 16. REMOVE OIL FILTER UNION
Seal Union Hexagon Using a 12 mm hexagon wrench, remove the oil filter union.
Plate Wrench
17. REMOVE WATER SEAL PLATE
Remove the 2 nuts and seal plate.
18. REMOVE ENGINE COOLANT DRAIN UNION

Coolant
Drain
Union
P18763

19. REMOVE CYLINDER BLOCK SIDE COVER
Remove the 3 bolts, 2 nuts, cylinder block side cover and gas-
ket.

A02010

20. REMOVE REAR OIL SEAL RETAINER
(a) Remove the 6 bolts.
(b) Using a screwdriver, remove the oil seal retainer by prying
the portions between the oil seal retainer and main bear-
ing cap.

P12508

2001 SIENNA (RM787U)

Author : Date : 1034
EM-92
ENGINE MECHANICAL - CYLINDER BLOCK

21. CHECK CONNECTING ROD THRUST CLEARANCE
Using a dial indicator, measure the thrust clearance while mov-
ing the connecting rod back and forth.
Standard thrust clearance:
0.15 - 0.30 mm (0.0059 - 0.0118 in.)
Maximum thrust clearance: 0.35 mm (0.0138 in.)
If the thrust clearance is greater than maximum, replace the
connecting rod assembly(s). If necessary, replace the crank-
P12695 shaft.
Connecting rod thickness:
20.80 - 20.85 mm (0.8189 - 0.8209 in.)
22. REMOVE CONNECTING ROD CAPS AND CHECK
OIL CLEARANCE
(a) Check the matchmarks on the connecting rod and cap are
aligned to ensure correct reassembly.
(b) Remove the 2 connecting rod cap bolts.

P13329

(c) Using the 2 removed connecting rod cap bolts, remove
the connecting rod cap and lower bearing by wiggling the
connecting rod cap right and left.
HINT:
Keep the lower bearing inserted with the connecting rod cap.

P12707

(d) Clean the crank pin and bearing.
(e) Check the crank pin and bearing for pitting and scratches.
If the crank pin or bearing is damaged, replace the bearings. If
necessary, replace the crankshaft.

P12696

Plastigage
(f) Lay a strip of Plastigage across the crank pin.

P12728

2001 SIENNA (RM787U)

Author : Date : 1035
EM-93
ENGINE MECHANICAL - CYLINDER BLOCK

(g) Install the connecting rod cap with the 2 bolts.
(See page EM-108 )
Torque:
1st: 24.5 N

◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo