Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 16 fbp repl

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BR-26
                                 BRAKE   -   FRONT BRAKE PAD
                                                                                           BR0IN-05


                                REPLACEMENT
                                1.    REMOVE FRONT WHEEL
                                Remove the wheel and temporarily fasten the disc with the hub
                                nuts.




                                2.   INSPECT PAD LINING THICKNESS
                                Check the pad thickness through the caliper inspection hole
                                and replace the pads if they are not within specification.
                                     Minimum thickness: 1.0 mm (0.039 in.)




                       F13334



                                3.    LIFT UP CALIPER
                                (a)   Hold the sliding pin on the bottom and loosen the installa-
                                      tion bolt, and remove the installation bolt.
                                (b)   Lift up the caliper and suspend it securely.
                                HINT:
                                Do not disconnect the flexible hose from the caliper.
                                4.     REMOVE 2 BRAKE PADS WITH 4 ANTI- SQUEAL
                                       SHIMS
                       F13335   5.     REMOVE 4 PAD SUPPORT PLATES
                                NOTICE:
                                The support plates can be used again provided that they
                                have sufficient rebound, no deformation, cracks or wear,
                                and have had all rust, dirt and foreign particles cleaned off.
                                6.     REMOVE PAD WEAR INDICATOR PLATE FROM IN-
                                       NER PAD
                                7.     CHECK DISC THICKNESS AND RUNOUT
                                       (See page BR-31 )
                                8.     INSTALL PAD SUPPORT PLATES
                                Install the 4 pad support plates.
                                9.     INSTALL NEW PADS
                                NOTICE:
                                When replacing worn pads, the anti-squeal shims and pad
                                wear indicator plates must be replaced together with the
                                pads.




2001 SIENNA (RM787U)

                                                   Author :             Date :               1369
                                                                                          BR-27
                                BRAKE   -   FRONT BRAKE PAD

                                (a)  Install a pad wear indicator plate on the inner pad.
                                (b)  Apply disc brake grease to both sides of the inner anti-
                                     squeal shims (See page BR-25 ).
                                (c) Install the anti-squeal shims to each pad.
                                (d) Install inner pad with pad wear indicator plate facing up-
                                     ward.
                                (e) Install outer pad.
                                NOTICE:
                       R00595   Do not allow oil or grease to get on the rubbing face.

                                10.   INSTALL CALIPER
                                (a)   Draw out a small amount of brake fluid from the reservoir.
                                (b)   Press in the piston with a hammer handle or an equiva-
                                      lent.
                                HINT:
                                If the piston is difficult to push in, loosen the bleeder plug and
                                push in the piston while letting some brake fluid escape.
                                (c) Install the caliper.
                       F00531   (d) Hold the sliding pin and torque the installation bolt.
                                       Torque: 34 N

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