Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 24 bodypane centerbo
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BODY PANEL REPLACEMENT RE-31
CENTER BODY PILLAR (CUT)
REMOVAL
Cut and Join Location
[Cut and Join Location]
--2
--2
150 mm
50 mm
50 mm
--4 50 mm
-- 18 Cut and
Join Location
--5
--1
-- 28
[Cut and Join Locations]
50 mm
--1
mm in.
50 1.97
150 5.91 -- 15
1. Cut and join the parts at the locations as shown above.
HINT:
1) Shift the each cut and jon locations of the center outer
pillar, reinforcement and inner pillar.
2) Shift the each cut and join locations of the rocker outer
panel and rocker No.3 reinforcement.
RE-32 BODY PANEL REPLACEMENT
INSTALLATION
Center Body Pillar Reinforcement
--4
Lower Outer --2
No.1 Rail
--5
Rocker Panel
No.3 Reinforcement
Butt Weld
Butt Weld
--1
-- 33 -- 34
-- 15
--4
Butt Weld
--4
-- 12
Butt Weld -- 13
--5
1. Before temporarily installing the new parts, weld the 2. Temporarily install the new parts and measure each
rocker panel No.3 reinforcement and center body pil- part in accordance with the body dimension diagram.
lar reinforcement and lower outer No.1 rail with stan- 3. Before welding the new parts, check the fit of the front
dard points. door and slide door.
BODY PANEL REPLACEMENT RE-33
[Foamed Material Application Areas]
Butt Weld
A A
A-A C-C
-- 32
-- 17
-- 32
Butt Weld
C
B B C
B-B
Body Sealer
--7
--1
-- 34
Body Sealer
about 5 mm
-- 16
--2
-- 14
mm in.
5 0.20 --1
4. Before temporarily installing the new parts, apply 5. After welding the center and rocker reinforcement and
body sealer to the wheel arch. inner pillar to the vehicle install the outer pillar.
HINT: 6. Apply foamed material to the pillar and quarter sec-
1) Apply body sealer about 5 mm (0.20 in.) from the tions.
flange avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0.12 - 0.16 in.)
in diameter.
3) For other sealing points, refer to section AR.
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