Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 24 bodypane frontbod

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RE-24                                         BODY PANEL REPLACEMENT

     FRONT BODY PILLAR (CUT)
REMOVAL (With the cowl top side inner panel removed.)
                                     --2




                                                                --2
                        --2


                                               --2
            --3




                                                                                          [Cut and Join Locations]
      --2
                                       --6

                                              350 mm




                                                                                             130 mm

                                                                                       50 mm
                                                                                    50 mm
                                           Cut and Join Location
               -- 14

                                        --6
                                                        Rocker Panel No.3 Reinforcement




     mm           in.
      50        1.97                                                        50 mm
     130        5.12
     350       13.78


1.    Cut and join the parts at the locations as shown above.         2.   Shift the each cut and join locations of the outer pillar,
                                                                           reinforcement, inner pillar and roof drip channel.
                                                                      3.   Shift the each cut and join locations of the outer panel,
                                                                           rocker panel No.3 reinforcement.
  BODY PANEL REPLACEMENT                          RE-25




            Cut and Join Location




      --3


                                          --1

                                                --2




                                                      --4




                                    --2




--4
RE-26                                            BODY PANEL REPLACEMENT
INSTALLATION
                       Cut Location




                                 30 mm

                                                                                                             Butt Weld




                                                                                                                   Inner Pillar

                           Cut Location
140 mm


                                                                                                             --3


                                                                              --5

                                      Outer Pillar




                                                     --3
           --2                                                                                   --3
                                                                                                             Butt Weld



                                                       --4       --8
          --5




                                                                                                       --2
                                                                                 --3      --2            Rocker Panel No.3
                                                                                                 --4     Reinforcement

                                                           mm           in.
                                                            30         1.18
                                                           140         5.51

1.   Cut the new parts for the outer pillar at the shown           2.         Temporarily install the new parts and measure each
     above.                                                                   part in accordance with the body dimension diagram.
HINT: After butt welding the rocker panel No.3 reinforce-
ment and front body pillar reinforcement attach it to the up-
per and lower area of the outer pillar.
                                                BODY PANEL REPLACEMENT                                                     RE-27


            Front Pillar Reinforcement




                                    Butt Weld

                                                                                                           --4
       [Foamed Material
       Application Area]



                                                           --2
                                                --2




                                 -- 13                                                            Butt Weld
                                                                  --2
            A-A


                       --3
                                                      Butt Weld

                                                                                                              Roof Drip Side
                                     --8                                                                      Rear Channel


                  --2                                   -- 35
                                                                                                                 -- 11




                                                  A

                                A

               -- 18
                                                                                       Roof Drip Side Front Channel
                                                          Butt Weld
                                            --6
                              Butt Weld


3.   Before welding the new parts, check the fit of the front         4.   After installing the new parts, apply foamed material.
     door, front fender and windshield glass.

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