Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 24 bodypane frontdoo

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RE-34                                         BODY PANEL REPLACEMENT

     FRONT DOOR OUTER PANEL (CUT)
REMOVAL




                                 Cut and Join Location

                                                                                       Cut and Join Location




                                 --4                                                       --2




                                                                 Hemming Location




                                                                     Disc Sander




1.    Cut and join the parts at the locations as shown above.   2.      After grinding off the hemming location, remove the
                                                                        outer panel.
                                            BODY PANEL REPLACEMENT                                                      RE-35
INSTALLATION


            Butt Weld



                                                                 Butt Weld                     Body Sealer


     --4                                                         --2




                                                                          about 10 mm


                                                                                                    Do not close the
                                                                                                    drain hole.




                        Body Sealer                                                                Cloth Tape




                                                                                    30_




     --6

                                                                           --5




                                                                                                     Hemming Tool

                                                                                                      mm               in.
                                                                                                       10           0.39
                                      --4

1.  Before temporarily installing the new parts, apply      2.         Bend the flange hem about 30_ with a hammer and
    body sealer to the reinforcement, side impact protec-              dolly, then fasten tightely with a hemming tool.
    tion beam and back side of the new parts.
HINT:                                                       HINT:
1) Apply just enough sealer for the reinforcement and       1) Perform hemming in three steps, being careful not to
    side impact beam to touch the new panel. Apply sealer       warp the panel.
    evenly around the flange area, about 10 mm (0.39 in.)   2)         If a hemming tool cannot be used hem with a hammer
    from the edge, as shown.
2) For other sealing ponts, refer to section AR.                       and dolly.

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