Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 24 bodypane quarterp
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RE-40 BODY PANEL REPLACEMENT
QUARTER PANEL (CUT): 4-Door Left Side
REMOVAL
Cut and Join Location
Cut and Join Location
[Cut and Join Location]
150 mm
230 mm
-- 29 -- 26
-- 32
--3 -- 23
--9
-- 36
--2 Cut and Join Location
--3
[Cut and Join Locations]
--5 110 mm
--2
--6
--5
mm in. --6
110 4.33
150 5.91
230 9.06
1. Cut and join the parts at the locations as shown above.
BODY PANEL REPLACEMENT RE-41
INSTALLATION
Butt Weld
Butt Weld
--3
--8 Body Sealer
-- 28
-- 15
--9 about 5 mm
-- 32
B
A
A
--3 -- 30
--4
Body Sealer
B -- 36 Butt Weld
--2
--3
[Foamed Material Application Areas]
--5
--2
--6
--5
A-A B-B
--6
mm in.
5 0.20
1. Before temporarily installing the new parts, apply 2. Temporarily install the new parts and check the fit of
body sealer to the wheel arch. the front door, back door and rear combination light.
HINT: 3. After installing the newparts, apply foamed material.
1) Apply body sealer about 5 mm (0.20 in.) from the
flange, avoiding any oozing.
2) Apply sealer evenly, aout 3 - 4 mm (0.12 - 0.16 in.) in
diameter.
3) For other sealing points, refer to Section AR.
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