Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 24 bodypane slidedoo

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RE-36                                         BODY PANEL REPLACEMENT

     SLIDE DOOR OUTER PANEL (CUT)
REMOVAL




                 Cut and Join Location                                                 Cut and Join Location

                                                                      -- 11




                                                                Hemming Location




                                                                Disc Sander




1.    Cut and join the parts at the locations as shown above.    2.      After grinding off the hemming location, remove the
                                                                         outer panel.
                                              BODY PANEL REPLACEMENT                                                  RE-37
INSTALLATION



                                                            Butt Weld
 Butt Weld

                                      -- 11                                                       Body Sealer




                                                                             about 10 mm


                                                                                                       Do not close the
                                                                                                       drain hole.




                             Body Sealer                                                           Cloth Tape




                                                                                    30_




     --5




                                                                  --5


                                                                                                     Hemming Tool

                                                                                                        mm           in.
                                --4                                                                     10          0.39

1.  Before temporarily installilng the new parts, apply          2.     Bend the flange hem about 30_ with a hammer and
    body sealer to the reinforcement, side impact protec-               dolly, then fasten tightly with a hemming tool.
    tion beam and back side of the new parts.
HINT:                                                            HINT:
1) Apply just enough sealer for the reinforcement and            1) Perform hemming in three steps, being careful not to
    side impact beam to touch the new panel. Apply sealer            warp the panel.
    evenly around the flange area, about 10 mm (0.39 in.)        2)     If a hemming tool cannot be used, hem with a hammer
    from the edge, as shown.
2) For other sealing points, refer to section AR.                       and dolly.

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