Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 1998-2003 Approved FSM 24 introduc generalr
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INTRODUCTION - General Repair Instructions IN-9
GENERAL REPAIR INSTRUCTIONS
Work Precautions
SAFETY VEHICLE PROTECTION SAFETY
Never stand in direct When welding, protect the 1. Before performing repair work, check
line with the chain painted surfaces,windows, for fuel leaks. If a leak is found, be
when using a puller on seats and carpet with heat- sure to close the opening totally.
the body or frame, and resistant, fire-proof covers. 2. If it is necessary to use a frame in the
be sure to attach a area of the fuel tank, first remove the
safety cable. tank and plug the fuel line.
WRONG
Glass Cover
Safety Cable
Seat Cover
WRONG
SAFETY WORK CLOTHES HAND TOOLS
In addition to the usual mechanic's wear, cap and safety shoes, Keeping your hand tools
the appropriate gloves, head protector, glasses, ear plugs, face in neat order improve
protector, dust-prevention mask, etc. should be worn as the your work efficiency.
situation demands.
Dust- Welder's
Prevention Glasses
Mask
Ear
Face Plugs
Protector Body
Tools
Head Stand
Eye Protector
Protector
Safety Welder's
Shoes Gloves
IN-10 INTRODUCTION - General Repair Instructions
Proper and Efficient Work Procedures
REMOVAL
PRE-REMOVAL MEASURING NUMBER OF SPOT WELDS AND PANEL POSITIONS
Before removal or cutting The number of spot welds and the panel positions
operations, take measurements to be removed are shown for your reference.
in accordance with the dimen- HINT: See "Symbols" on page IN-4,5.
sion diagram. Always use a
puller to straighten a damaged
body or frame.
REMOVAL OF ADJACENT COMPONENTS
When removing adjacent components,
apply protective tape to the surrounding
body and your tools to prevent damage.
HINT: See "Handling Precautions on
Related Components" on page IN-6.
PRECAUTIONS FOR DRILLING OR
CUTTING CUTTING AREA
Check behind any area to be drilled or Always cut in a straight
cut to insure that there are no hoses, line and avoid reinforced area.
wires, etc., that may be damaged.
HINT: See "Handling Precautions on
Related Components" on page IN-6. Cutting Okay
Corners
Reinforcement
WRONG
INTRODUCTION - General Repair Instructions IN-11
PREPARATION FOR INSTALLATION
SPOT WELD POINTS APPLICATION OF WELD-THROUGH PRIMER
(SPOT SEALER)
When welding panels with Remove the paint
a combined thickness of from the portion of
over 3 mm (0.12in.), use a the new parts and
Less than
3 mm MIG (Metal Inert Gas) body to be welded,
welder for plug welding. and apply weld-
HINT: Spot welding will through primer.
not provide sufficient HINT: See "ANTI-
durability for panels over RUST TREATMENT"
3 mm (0.12in.) thick. on page AR-2.
Parts Name Parts Number
Spot Sealer 08839-00070
The above SSM
or eguivalent
Air Saw
20 - 30 mm Puncher
Overlap
SAFETY PRECAUTIONS FOR ROUGH CUTTING OF MAKING HOLES FOR PLUG WELDING
ELECTRICAL COMPONENTS. JOINTS For areas where a spot welder cannot
When welding there is a danger that For joint areas, rough be used, use a puncher or drill to make
electrical components will be dam- cut the new parts, holes for plug welding.
aged by the electrical current flow- leaving 20 - 30 mm REFERENCE: mm (in.)
ing through the body. (0.79 - 1.18in.) overlap.
Before starting work disconnect Thickness of
Size of plug hole
the negative terminal of the battery welded portion
and ground the welder near the 1.0 (0.04) under 5 (0.20) ◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo