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                                                                                                                              05-397
                                                  DIAGNOSTICS         -   ABS WITH EBD SYSTEM                                  057UE-03




    DTC            C0200/31 RIGHT FRONT SPEED SENSOR CIRCUIT

    DTC            C0205/32 LEFT FRONT SPEED SENSOR CIRCUIT

    DTC            C1235/35 FOREIGN MATTER IS ATTACHED ON TIP OF
                            RIGHT FRONT SENSOR

    DTC            C1236/36 FOREIGN MATTER IS ATTACHED ON TIP OF
                            LEFT FRONT SENSOR

CIRCUIT DESCRIPTION
                                                         The speed sensor detects wheel speed and transmits the ap-
                  Speed Sensor                           propriate signals to the ECU. These signals are used for control
         Rotor       N  S Magnet                         of the ABS control system. Each of the front and rear rotors has
                   Coil
                                                         48 serrations.
                                  To ECU                 When the rotors rotate, the magnetic field generated by the per-
                                                         manent magnet in the speed sensor induces an AC voltage.
                                                         Since the frequency of this AC voltage changes in direct propor-
                           Low Speed
                                                         tion to the speed of the rotor, the frequency is used by the ECU
                 High Speed                              to detect the speed of each wheel.
         +V



BR3583   -V
BR3582                                         F00010




    DTC No.                        DTC Detecting Condition                                                  Trouble Area
                 Detection of any of conditions 1. through 3.:
                 1. With vehicle speed at 10 km/h (6 mph) or more, pulses
                    are not input for 15 sec.
                                                                                  S Right front and left front speed sensor
    C0200/31     2. Momentary interruption of the speed sensor signal oc-
                                                                                  S Each speed sensor circuit
    C0205/32        curs at least 7 times in the time between turning the igni-
                                                                                  S Speed sensor rotor
                    tion switch ON and OFF.
                 3. The condition that the speed sensor signal circuit is
                    open continues for 0.5 sec. or more.
                 With the vehicle speed at 20 km/h (12 mph) or more, the
    C1235/35                                                                      S Right front and left front speed sensor
                 condition that noise occurs in the speed sensor signal con-
    C1236/36                                                                      S Speed sensor rotor
                 tinues for 5 sec. or more.



HINT:
DTC No. C0200/31 and C1235/35 are for the right front speed sensor.
DTC No. C0205/32 and C1236/36 are for the left front speed sensor.




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                                   Author :                      Date :        580
05-398
                                          DIAGNOSTICS     -   ABS WITH EBD SYSTEM

WIRING DIAGRAM
                                                                                      Skid Control ECU
                                                                                      with Actuator

                                                                                    13
                                                   L-W
                                                                                    S3    FL+
      A3                      1
      ABS Speed Sensor
      Front LH                                                                      26
                              2                       O
                                                                                    S3    FL-


                                                                                    27
                                                      B
                                                                                    S3 FR+
                               1
      A4
      ABS Speed Sensor
      Front RH                                                                      28
                               2                      Y
                                                                                    S3    FR-



                                                                                                           F40884



INSPECTION PROCEDURE
HINT:
Start the inspection from step 1 if you are using the hand-held tester and start from step 2 if you are not using
the hand-held tester.
      1      READ VALUE OF HAND-HELD TESTER(FRONT SPEED SENSOR)

(a)       Connect the hand-held tester to the DLC3.
(b)       Start the engine.
(c)       Select the DATA LIST mode on the hand-held tester.
(d)       Check that there is no difference between the speed value output from the speed sensor displayed
          on the hand-held tester and the speed value displayed on the speedometer when driving the vehicle.
          OK:
          There is almost no difference in the displayed speed value.
HINT:
There is tolerance of "10 % in the speedometer indication.
                                                 OK           Go to step 5

      NG




 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                     Author :            Date :             581
                                                                                                          05-399
                                           DIAGNOSTICS   -   ABS WITH EBD SYSTEM

      2      INSPECT FRONT SPEED SENSOR

                                                 (a)   Remove the fender liner.
                                                 (b)   Disconnect the speed sensor connector.
                                                 (c)   Measure resistance between terminals 1 and 2 of the
                2                1                     speed sensor connector.
                                                       OK: 0.92 to 1.22 k at 20_C
                                                 (d)   Measure resistance between each of terminals 1 and 2 of
                                                       the speed sensor connector and body ground.
                                                       OK:
                                        C93876         Resistance: 1 M or higher
                                                   NG        REPLACE SPEED SENSOR FRONT RH

                                                   NG        REPLACE SPEED SENSOR FRONT LH

                                                 NOTICE:
                                                 Check the speed sensor signal last (See page 05-386 ).
      OK

      3      CHECK HARNESS AND CONNECTOR(FRONT SPEED SENSOR - SKID CONTROL
             ECU)

(a)       Check for open or short circuit in harness and connector between each front speed sensor and the
          skid control ECU (See page 01-37 ).
                                                   NG        REPAIR OR         REPLACE          HARNESS     OR
                                                             CONNECTOR

      OK

      4      INSPECT SPEED SENSOR AND SENSOR ROTOR SERRATIONS

          Normal Signal Waveform                 (REFERENCE) INSPECTION USING OSCILLOSCOPE
                                                 (a) Connect the oscilloscope to the terminal FR+ - FR- and
                                                       FL+ - FL- of the skid control ECU.
                                                 (b) Drive the vehicle at about 30 km/h (19 mph), and check
                                       GND             the signal waveform.
                                                 HINT:
                                                  S    As the vehicle speed (wheel revolution speed) increases,
                                                       a cycle of the waveform becomes shorter and the fluctua-
              2 m/s / Division
 1 V / Division                        W04200          tion in the output voltage becomes greater.
                                                  S    When noise is identified in the waveform on the oscillo-
                                                       scope, error signals are generated due to the speed sen-
                                                       sor rotor's scratches, looseness or foreign matter depos-
                                                       ited on it.
                                                   OK        REPLACE BRAKE ACTUATOR ASSY
                                                             (See page 32-43 )

      NG


 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                   Author :            Date :              582
05-400
                                          DIAGNOSTICS    -   ABS WITH EBD SYSTEM

      5        INSPECT FRONT SPEED SENSOR INSTALLATION

                                                (a)   Check the speed sensor installation.
                                                      OK:
                                                      The installation bolt is tightened properly and there is
                                                      no clearance between the sensor and front steering
                                                      knuckle.
                                                      Torque: 8.0 Nm (82 kgfcm, 71 in.lbf)


          OK                      NG
                                       BR3795     NG         REPLACE SPEED SENSOR FRONT RH

                                                  NG         REPLACE SPEED SENSOR FRONT LH

                                                NOTICE:
                                                Check the speed sensor signal last (See page 05-386 ).
      OK

      6        INSPECT SPEED SENSOR TIP

(a)       Remove the front speed sensor (See page 32-48 ).
(b)       Check the sensor tip.
          OK:
          No scratches or foreign objects on the sensor tip.
                                                  NG         CLEAN OR REPAIR SPEED SENSOR

                                                NOTICE:
                                                Check the speed sensor signal last (See page 05-386 ).
      OK

      7        INSPECT SPEED SENSOR ROTOR

                                                (a)   Remove the front speed sensor rotor (See page
                                                      30-18 ).
                                                (b)   Check the sensor rotor serrations.
                                                      OK:
                                                      No scratches, missing teeth or foreign objects.
                                                HINT:
                                                If a foreign object is attached, remove it and after reassembling,
                                                check the output waveform.
                                       R00948
                                                  NG         CLEAN OR REPAIR SPEED SENSOR ROTOR

                                                NOTICE:
                                                Check the speed sensor signal last (See page 05-386 ).
      OK

  REPLACE BRAKE ACTUATOR ASSY (See page 32-43 )


 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                   Author :             Date :               583



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