Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 04 05 202xg cilt70

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                                                                                                                        05-1 139
                                                  DIAGNOSTICS     -    LIGHTING SYSTEM                                     05BVP-01




HEADLIGHT RELAY CIRCUIT

CIRCUIT DESCRIPTION
The Multiplex network body ECU controls HEAD relay when signal is received from headlamp dimmer switch
assy.
WIRING DIAGRAM

                                                                                                           Multiplex Network
                                                                                                           Body ECU
                                                                                            Driver Side
                            Engine Room Junction Block Assy                                 Junction Block
                                              HEAD Relay
                                                                  6                         10
                                                                                O
                                                                  2C                        1C                   HRLY
                                              1         2                                                   8
                        1         MAIN                             1
          W                                                                         To
                    2D                                            2G
                                1      2      5         3                           DRL Relay
                     6           H-LP LL
           R
                    2F
                    8           H-LP RL
                    2F

                                                  H4
                                                  Headlight Control ECU RH
                                  R-W(*2)                                W-B(*2)
                                                       2          1
                                                  H8                                                 J27
                                                  Headlamp Assy RH (Low)                             J/C
                                  R-W(*1)                                     W-B(*1)                           W-B
                                                            2     1                              A         A
                                                  H6
                                                  Headlamp Assy LH (Low)
                                     R(*1)                                    W-B(*1)
                                                            2     1
                  J2                              H3
                  J/C                             Headlight Control ECU LH
          R                           R(*2)                              W-B(*2)
              B             B                         2          1

          Fusible Link Block                                                                     W-B
            1           1                     FL MAIN
        W                             W
           F8          F6


                                                                Battery                     ED                        EA


     *1: w/o HID
     *2: w/ HID                                                                                                            E68125




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                             Author :            Date :                    1322
05-1 140
                                          DIAGNOSTICS        -    LIGHTING SYSTEM

INSPECTION PROCEDURE
HINT:
Start the inspection from step 1 in the case of using the hand-held tester, and start from step 2 in the case
of not using the hand-held tester.
   1       PERFORM ACTIVE TEST USING HAND-HELD TESTER

(a) Connect the hand-held tester to DLC3.
(b) Turn the ignition switch ON and push the hand-held tester main switch ON.
(c) Select the item below in the ACTIVE TEST and then check that the relay operates.
BODY NO.1:
               Item                                Test Details                                        Diagnostic Note
            HEAD LIGHT            Turn Headlight relay ON/OFF                                                -

                                                   OK            PROCEED TO NEXT CIRCUIT INSPECTION
                                                                 SHOWN ON PROBLEM SYMPTOMS TABLE
                                                                 (See page 05-1 131)

   NG

   2       INSPECT HEADLAMP RELAY

                                                (a)      Inspect headlamp relay continuity.
                                                         Standard:
                                                           Condition               Tester connection             Specified condition
                                                            Always                       1-2                         Continuity
                                                            Always                       3-5                       No continuity
                                                       Apply B+ between
                                                                                         3-5                         Continuity
                                                      the terminal 1 and 2


                                                   NG            REPLACE HEADLAMP RELAY
                                       E64835


   OK




 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                             Author :                  Date :                      1323
                                                                                                         05-1 141
                                         DIAGNOSTICS     -    LIGHTING SYSTEM

      3      INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSY

(a)       Measure voltage between the terminal as shown in the chart below.
          Standard:
             Tester connection                    Condition                      Specified voltage (V)
            1C-10 - Body ground          Light control switch OFF  ON           Below 1 V  10 to 14 V




                         1C




                                                                                                            E67348




                                                  NG          PROCEED TO NEXT CIRCUIT INSPECTION
                                                              SHOWN ON PROBLEM SYMPTOMS TABLE
                                                              (See page 05-1 131)

      OK

  REPAIR OR REPLACE HARNESS OR CONNECTOR




 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                    Author :       Date :                  1324



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