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                                                                                                                           05-1545
                                             DIAGNOSTICS         -     COMBINATION METER                                     05BW3-02




MALFUNCTION IN FUEL RECEIVER GAUGE

WIRING DIAGRAM
                                                                                                C10
                                                                                                Combination Meter Assy

                   F20                                                       J/C
                   Fuel Sender Gauge
                                                   1                   15                7
                 2          3                                                                       10
                                                  BC1                  J10              J9
                               BR-B                        BR-B                              BR-B




                                                   4                    16              8
                                                                                                    38
                                                  BC1                  J10              J9
                         Y-G                                Y-G                              Y-G




                                                                                                                              I35759




INSPECTION PROCEDURE
      1      PERFORM ACTIVE TEST BY HAND-HELD TESTER(COMBINATION METER)

(a)       Operate the hand-held tester according to the steps on the display and perform the "ACTIVE TEST".
                  Item                                  Test Details                                     Diagnostic Note
              FUEL GAUGE            EMPTY, 1/2, FULL                                                              -

                                                        NG           CHECK AND REPLACE COMBINATION METER
                                                                     ASSY

      OK

      2      READ VALUE OF HAND-HELD TESTER(COMBINATION METER)

(a)       Operate the hand-held tester according to the steps on the display and selsct "DATA LIST".
                  Item                                  Test Details                                     Diagnostic Note
                                    Fuel gauge indicates "F"                                                  53
                                    Fuel gauge indicates "3/4"                                                97
                                    Fuel gauge indicates "1/2"                                                151
              FUEL GAUGE
                                    Fuel gauge indicates "1/4"                                                190
                                    Fuel gauge indicates "E"                                                  208
                                    (Fuel input / Min.: 0 , Max.: 255)

                                                        OK           CHECK AND REPLACE COMBINATION METER
                                                                     ASSY

      NG
 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                             Author :                    Date :              1728
05-1546
                                          DIAGNOSTICS    -       COMBINATION METER

     3     INSPECT FUEL SENDER GAUGE ASSY

                                                (a)  Remove the fuel sender gauge assy.
                                                (b)  Check that the float position is between E and F and mea-
                                                     sure resistance between the terminals 2 and 3 of the con-
                                                     nector. Check that the resistance value changes continu-
                                                     ously.
                 3   2    1                     Standard:
                                                       Float level          Float position mm (in.)          Resistance ()
                                                             F              43.2 (0.17) " 3 (0.12)              4.0 " 1
 e-3-1-B                               E51362                1/2            5.2 (0.20) " 3 (0.12)               59 " 3
                                                             E              67.7 (2.67) " 3 (0.12)             110.0 " 1

                                                  NG          REPLACE FUEL SENDER GAUGE ASSY

      F

           1/2                        10.9
                                      mm

      E

                                       I33111




    OK

  REPAIR OR REPLACE HARNESS OR CONNECTOR




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                       Author :                     Date :                   1729



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