Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 09 20qeq x040001

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x040001


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14-152
                                 ENGINE MECHANICAL     -   OIL PUMP SEAL


OIL PUMP SEAL
                                                                                                        141AY-01


REPLACEMENT
1.    REMOVE FRONT WHEEL RH
2.    REMOVE FRONT WIPER ARM HEAD CAP
3.    REMOVE FR WIPER ARM RH (See page 66-8 )
4.    REMOVE FR WIPER ARM LH (See page 66-8 )
5.    REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSY (See page 66-8 )
6.    REMOVE WIPER LINK ASSY (See page 66-8 )
7.    REMOVE COWL TOP TO COWL BRACE INNER NO.1 (See page 11-13 )
8.    REMOVE COWL TOP PANEL SUB-ASSY OUTER FRONT (See page 11-13 )
9.    REMOVE FRONT FENDER APRON SEAL RH
10.   REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
      (See page 14-5 )
11.   REMOVE VANE PUMP V BELT (See page 14-5 )
12.   REMOVE ENGINE MOVING CONTROL ROD (See page 14-84 )
13.   REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-84 )
14.   REMOVE GENERATOR BRACKET NO.2 (See page 14-84 )
15.   REMOVE CRANKSHAFT PULLEY (See page 14-84 )
      SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
             09953-05020, 09954-05031)
16.   REMOVE TIMING BELT NO.1 COVER
17.   REMOVE TIMING BELT NO.2 COVER (See page 14-84 )
18.   REMOVE ENGINE MOUNTING BRACKET RH (See page 14-84 )
19.   REMOVE TIMING BELT GUIDE NO.2
20.   REMOVE TIMING BELT (See page 14-84 )
                                       21. REMOVE CRANKSHAFT TIMING PULLEY
                                       (a) Remove the bolt and the timing belt plate.


                                               (b) Install the pulley bolt to the crankshaft.
                                               (c) Using SST, remove the crankshaft timing pulley.
                                                   SST 09950- 50013 (09951- 05010, 09952- 05010,
                                                            09953-05020, 09954-05011)
                                               NOTICE:
                                                S  Do not scratch the sensor part of the crankshaft tim-
                                                   ing pulley.
                                                S  Before using SST, apply lubricating oil on the threads
                    SST
                                      A78764       and tip of the center bolt 150.

                                               22.   REMOVE OIL PUMP SEAL
                                               (a)   Using a knife, cut off the oil seal lip.
                                               (b)   Using a screwdriver with the tip wrapped in tape, pry out
                                                     the oil seal.
                                               NOTICE:
                                               After the removal, check the crankshaft for damage. If it is
                          Cut Position         damaged, smooth the surface with 400-grit sandpaper.

                                      A78765



2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                  Author :            Date :              2451
                                                                                                       14-153
                                 ENGINE MECHANICAL     -   OIL PUMP SEAL

                                               23. INSTALL OIL PUMP SEAL
                                               (a) Apply MP grease to a new oil seal lip.
                                               NOTICE:
                                               Keep the lip free of foreign objects.

                                               (b) Using SST and a hammer, tap in a new oil seal until its sur-
              SST
                                                   face is flush with the oil pump edge.
                                                   SST 09223-00010
                                               NOTICE:
                                                S  Be careful not to tap the oil seal at an angle.
                                                S  Wipe off extra grease on the crankshaft.



                                      A78766



                                               24.  INSTALL CRANKSHAFT TIMING PULLEY
                                               (a)  Align the keyway of the pulley with the key located on the
                                                    crankshaft and slide the pulley into place.
                                 Inward        NOTICE:
                                               Do not scratch the sensor area of the crankshaft timing
                                               pulley.
                                               (b) Install the timing belt plate with the bolt.
                                                    Torque: 8.0 Nm (82 kgfcm, 71 in.lbf)
                               Sensor
                                      A78746



25.   INSPECT TIMING BELT (See page 14-84 )
26.   INSTALL TIMING BELT (See page 14-84 )
      SST 09960-10010 (09962-01000, 09963-01000)
27.   INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14-84 )
28.   INSTALL TIMING BELT GUIDE NO.2 (See page 14-84 )
29.   INSTALL ENGINE MOUNTING BRACKET RH (See page 14-84 )
30.   INSTALL TIMING BELT NO.2 COVER (See page 14-84 )
31.   INSTALL TIMING BELT NO.1 COVER (See page 14-84 )
32.   INSTALL CRANKSHAFT PULLEY (See page 14-84 )
      SST 09213-54015 (91651-60855), 09330-00021
33.   INSTALL GENERATOR BRACKET NO.2 (See page 14-84 )
34.   INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-84 )
35.   INSTALL ENGINE MOVING CONTROL ROD (See page 14-84 )
36.   INSTALL VANE PUMP V BELT (See page 14-5 )
37.   INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
      (See page 14-5 )
38.   INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE) (See page 14-1 )
39.   INSTALL COWL TOP PANEL SUB-ASSY OUTER FRONT (See page 11-13 )
40.   INSTALL COWL TOP TO COWL BRACE INNER NO.1 (See page 11-13 )
41.   INSTALL WIPER LINK ASSY (See page 66-8 )
42.   INSTALL FR WIPER ARM LH (See page 66-8 )
43.   INSTALL FR WIPER ARM RH (See page 66-8 )
44.   INSTALL FRONT WHEEL RH (See page 14-5 )
45.   CHECK FOR ENGINE OIL LEAKS

2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :            Date :              2452



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