Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 14 20umf w040001
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download w040001 documenatation <<
Text preview - extract from the document
19-21
STARTING & CHARGING - GENERATOR ASSY
190NC-02
OVERHAUL
SST 1-A 1. REMOVE GENERATOR PULLEY
SST 09820-63010 (09820-06010, 09820-06020)
SST 1-B
HINT:
Turn SST 1-A and B 09820 - 06010
SST 2 09820 - 06020
(a) Hold SST 1-A with a torque wrench, and tighten SST 1-B
Hold
clockwise to the specified torque.
Torque: 39 Nm (400 kgfcm, 29 ftlbf)
A81658 NOTICE:
Check that SST is secured to the rotor shaft.
(b) Clamp SST 2 in a vise.
(c) Insert SST 1-A and B into SST 2, and attach the pulley
nut to SST 2.
SST 2
Insert
SST 1
A81659
(d) To loosen the pulley nut, turn SST 1-A in the direction
shown in the illustration.
NOTICE:
To prevent damage to the rotor shaft, do not loosen the
pulley nut more than one-half turn.
(e) Remove the generator from SST 2.
SST1-A
Turn
A81660
(f) Turn SST 1-B, and remove SST 1-A and B.
SST 1-A
(g) Remove the pulley nut and generator pulley.
SST 1-B
Turn
Hold
A81661
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2571
19-22
STARTING & CHARGING - GENERATOR ASSY
2. REMOVE GENERATOR REAR END COVER
(a) Place the generator on the generator pulley.
Generator (b) Remove the 3 nuts and the generator rear end cover.
Pulley
A81662
3. REMOVE TERMINAL INSULATOR
(a) Remove the terminal insulator from the generator rectifier
end frame.
A81146
4. REMOVE GENERATOR BRUSH HOLDER ASSY
(a) Remove the 2 screws and the generator brush holder.
A81147
5. REMOVE GENERATOR RECTIFIER END FRAME
(a) Remove the 4 bolts.
A81148
(b) Using SST, remove the generator rectifier end frame.
Turn SST 09950-4001 1 (09951-04020, 09952-04010,
SST
09953-04020, 09954-04010, 09955-04071,
09957-04010, 09958-04011)
Hold
A81663
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2572
19-23
STARTING & CHARGING - GENERATOR ASSY
Generator Washer 6. REMOVE GENERATOR ROTOR ASSY
(a) Remove the generator washer and the generator rotor.
A81664
7. INSPECT GENERATOR BRUSH HOLDER ASSY
(a) Check the brush length.
(1) Using vernier calipers, measure the exposed brush
Length
length.
Standard exposed brush length:
10.5 mm (0.413 in.)
Minimum exposed brush length: 4.5 mm (0.177 in.)
If the exposed brush length is less than minimum, replace the
A79305 generator brush holder.
8. INSPECT GENERATOR ROTOR ASSY
(a) Check the bearing is not rough or worn.
If necessary, replace the generator rotor.
A79306
(b) Check the rotor for open circuit.
Slip Ring
(1) Using an ohmmeter, measure the resistance be-
tween the slip ring.
Resistance:
2.3 to 2.7 at 20_C (68_F) for 130A
1.5 to 1.9 at 20_C (68_F) for 150A
If the resistance is not as specified, replace the generator rotor.
Continuity
A81665
(c) Check the rotor for ground.
Slip Ring Rotor Core
(1) Using an ohmmeter, check that there is no continu-
ity between the slip ring and the rotor core.
If there is continuity, replace the generator rotor.
(d) Inspect slip rings.
(1) Check that the slip rings are not rough or scored.
If rough or scored, replace the generator rotor.
No Continuity
A81666
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2573
19-24
STARTING & CHARGING - GENERATOR ASSY
(e) Check the slip ring diameter.
(1) Using vernier calipers, measure the slip ring diame-
Diameter ter.
Standard diameter:
14.2 to 14.4 mm (0.559 to 0.567 in.)
Minimum diameter: 14.0 mm (0.551 in.)
If the diameter is less than minimum, replace the generator ro-
tor.
A75676
9. INSPECT GENERATOR DRIVE END FRAME BEARING
(a) Check the bearing is not rough or worn.
If necessary, replace the bearing.
A81155
10. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and the retainer plate.
A81156
(b) Using SST, tap out the bearing.
SST 09950-60010 (09951-00250), 09950-70010
(09951-07100)
Wooden
SST
Block
A81667
11. INSTALL GENERATOR DRIVE END FRAME BEARING
(a) Using SST and a press, press in a new bearing.
SST SST 09950-60010 (09951-00470), 09950-70010
(09951-07100)
A81668
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2574
19-25
STARTING & CHARGING - GENERATOR ASSY
(b) Install the retainer plate with the 4 screws.
Torque: 2.6 Nm (27 kgfcm, 23 in.lbf)
A81156
Generator Washer 12. INSTALL GENERATOR ROTOR ASSY
(a) Place the generator drive end frame on the generator
Generator pulley.
Pulley (b) Install the generator rotor and the generator washer.
A81670
13. INSTALL GENERATOR RECTIFIER END FRAME
Deep Socket
Wrench 21 (a) Using deep socket wrench 21 and a press, press in the
generator rectifier end frame carefully.
A81671
(b) Tighten the 4 bolts.
Torque: 5.8 Nm (59 kgfcm, 51 in.lbf)
A81148
Pin (1.0 mm (0.039 in.)) 14. INSTALL GENERATOR BRUSH HOLDER ASSY
(a) While pushing the 2 brushes to inside the brush holder,
insert a pin (1.0 mm (0.039 in.)) into the brush holder
hole.
A79315
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2575
19-26
STARTING & CHARGING - GENERATOR ASSY
Pin (1.0 mm (0.039 in.)) (b) Install the generator brush holder with the 2 screws.
Torque: 1.8 Nm (18 kgfcm, 16 in.lbf)
(c) Pull out the pin (1.0 mm (0.039 in.)) from the generator
brush holder.
A81672
15. INSTALL TERMINAL INSULATOR
(a) Install the terminal insulator to the generator rectifier end
frame.
NOTICE:
pay attention the mounting orientation of the terminal insu-
lator.
A81146
16. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover with the 3 nuts.
Torque: 4.6 Nm (47 kgfcm, 41 in.lbf)
A81164
SST 1-A 17. INSTALL GENERATOR PULLEY
SST 09820-63010 (09820-06010, 09820-06020)
SST 1-B
HINT:
Turn SST 1-A and B 09820 - 06010
SST 2 09820 - 06020
(a) Install the generator pulley to the rotor shaft by tightening
Hold
the pulley nut by hand.
(b) Hold SST 1-A with a torque wrench, and tighten SST 1-B
A81658 clockwise to the specified torque.
Torque: 39 Nm (400 kgfcm, 29 ftlbf)
NOTICE:
Check that SST is secured to the rotor shaft.
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2576
19-27
STARTING & CHARGING - GENERATOR ASSY
(c) Clamp SST 2 in a vise.
(d) Insert SST 1-A and B into SST 2, and attach the pulley
nut to SST 2
SST 2
Insert
SST 1
A81659
(e) Tighten the pulley nut by turning SST 1-A in the direction
shown in the illustration.
Torque: 111 Nm (1,125 kgfcm, 81 ftlbf)
(f) Remove the generator from SST 2.
SST1-A
Turn
A81673
(g) Turn SST 1-B, and remove SST 1-A, B.
SST 1-A
(h) Turn the generator pulley, and check that the generator
SST 1-B pulley moves smoothly.
Turn
Hold
A81661
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2577
◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo