Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 14 20ur5 inspec40
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19-1
STARTING & CHARGING - STARTING SYSTEM
STARTING SYSTEM
190N4-02
INSPECTION
1. INSPECT STARTER ASSY
Terminal C NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
(a) Do pull-in test
(1) Disconnect the field coil lead from terminal C.
(2) Connect the battery to the magnetic switch as
shown in the illustration on the left. Check that the
Terminal 50
A81049 clutch pinion gear is extended.
If the clutch pinion gear does not move, replace the magnetic
switch.
Disconnect
(b) Do hold-in test
(1) Disconnect the negative (-) lead from the terminal
Terminal C C with the above condition (a) is being maintained.
Check that the pinion gear remains extended.
If the clutch pinion gear returns inward, replace the magnetic
switch.
A81044
(c) Inspect clutch pinion gear return
Disconnect (1) Disconnect the negative (-) lead from the switch
body. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the magnetic
switch.
A81045
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2551
19-2
STARTING & CHARGING - STARTING SYSTEM
(d) Do no-load performance test
(1) Connect the field coil lead wire to terminal C. Make
sure that the lead is not grounded.
(2) Clamp the starter in a vise.
(3) Connect the battery and an ammeter to the starter
as shown in the illustration.
(4) Check that the starter rotates smoothly and steadily
Terminal 30
with the clutch pinion gear extended. Check that the
Terminal 50 A60462 ammeter reads the specified current.
Specified current: 90 A or less at 11.5 V
2. INSPECT STARTER RELAY ASSY
(a) Continuity inspection.
(1) Using an ohmmeter, check for continuity between
each terminal.
Specified condition:
Terminal No. Specified condition
1-2 Continuity
No continuity
B16200
3-5 Continuity
(Applying battery voltage terminals 1 and 2)
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2552
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