Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 17 209d9 x040001
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27-19
REAR SUSPENSION - REAR AXLE BEAM ASSY
REAR AXLE BEAM ASSY
270DW-02
REPLACEMENT
HINT:
COMPONENTS: See page 27-2
1. REMOVE REAR WHEEL
2. DISCONNECT SKID CONTROL SENSOR WIRE (2WD DRIVE TYPE) (See page 27-10 )
HINT:
Disconnect the RH side by the same procedures as the LH side.
3. SEPARATE SPEED SENSOR REAR LH (4WD DRIVE TYPE) (See page 27-10 )
4. SEPARATE SPEED SENSOR REAR RH (4WD DRIVE TYPE)
HINT:
Separate the RH side by the same procedures as the LH side.
5. REMOVE EXHAUST PIPE ASSY TAIL
(a) 2WD DRIVE TYPE (See page 15-2 )
(b) 4WD DRIVE TYPE (See page 15-6 )
6. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (4WD DRIVE TYPE)
(See page 30-6 )
7. REMOVE REAR AXLE SHAFT LH NUT (4WD DRIVE TYPE) (See page 30-32 )
8. REMOVE REAR AXLE SHAFT RH NUT (4WD DRIVE TYPE)
HINT:
Remove the RH side by the same procedures as the LH side.
9. REMOVE REAR DRIVE SHAFT ASSY LH (4WD DRIVE TYPE) (See page 30-32 )
10. REMOVE REAR DRIVE SHAFT ASSY RH (4WD DRIVE TYPE)
HINT:
Remove the RH side by the same procedures as the LH side.
11. REMOVE DIFFERENTIAL CARRIER ASSY REAR (4WD DRIVE TYPE) (See page 29-10 )
12. SEPARATE PARKING BRAKE CABLE ASSY NO.3 (See page 27-10 )
13. SEPARATE PARKING BRAKE CABLE ASSY NO.2
HINT:
Separate the RH side by the same procedures as the LH side.
14. SEPARATE REAR BRAKE TUBE NO.2 (See page 27-10 )
SST 09023-00101
15. SEPARATE REAR BRAKE TUBE NO.1
SST 09023-00101
HINT:
Separate the RH side by the same procedures as the LH side.
16. REMOVE FUEL TANK FILLER HOSE COVER (See page 27-10 )
17. REMOVE REAR FLOOR NO.2 CROSSMEMBER BRACE LH (See page 27-10 )
18. REMOVE REAR FLOOR NO.2 CROSSMEMBER BRACE RH
HINT:
Remove the RH side by the same procedures as the LH side.
19. LOOSEN REAR AXLE BEAM ASSY (See page 27-10 )
20. SEPARATE REAR DISC BRAKE CALIPER ASSY LH (DISC REAR BRAKE TYPE)
(a) Remove the 2 bolts and separate the rear disc brake caliper assy LH.
21. SEPARATE REAR DISC BRAKE CALIPER ASSY RH (DISC REAR BRAKE TYPE)
HINT:
Separate the RH side by the same procedures as the LH side.
22. REMOVE REAR DISC (DISC REAR BRAKE TYPE)
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2622
27-20
REAR SUSPENSION - REAR AXLE BEAM ASSY
23. REMOVE REAR BRAKE DRUM SUB-ASSY (DRUM REAR BRAKE TYPE)
24. REMOVE REAR AXLE HUB & BEARING ASSY LH (2WD DRIVE TYPE) (See page 30-46 )
25. REMOVE REAR AXLE HUB & BEARING ASSY RH (2WD DRIVE TYPE)
HINT:
Remove the RH side by the same procedures as the LH side.
26. REMOVE REAR AXLE HUB & BEARING ASSY LH (4WD DRIVE TYPE) (See page 30-49 )
27. REMOVE REAR AXLE HUB & BEARING ASSY RH (4WD DRIVE TYPE)
HINT:
Remove the RH side by the same procedures as the LH side.
28. REMOVE PARKING BRAKE PLATE SUB-ASSY LH (DISC REAR BRAKE TYPE)
(a) 2WD DRIVE TYPE: Remove the rear axle bearing retainer inner LH and parking brake plate sub-assy
LH.
(b) 4WD DRIVE TYPE: Remove the rear axle bearing retainer outer and parking brake plate sub-assy
LH.
29. REMOVE PARKING BRAKE PLATE SUB-ASSY RH (DISC REAR BRAKE TYPE)
HINT:
Remove the RH side by the same procedures as the LH side.
30. REMOVE BRAKE BACKING PLATE SUB-ASSY REAR LH (DRUM REAR BRAKE TYPE)
(a) Remove the 2 rear axle bearing retainer inner LH and parking brake plate sub-assy LH.
31. REMOVE BRAKE BACKING PLATE SUB-ASSY REAR RH (DRUM REAR BRAKE TYPE)
HINT:
Remove the RH side by the same procedures as the LH side.
32. SEPARATE SHOCK ABSORBER ASSY REAR LH (See page 27-10 )
33. SEPARATE SHOCK ABSORBER ASSY REAR RH
HINT:
Separate the RH side by the same procedures as the LH side.
34. REMOVE COIL SPRING REAR LH (See page 27-10 )
35. REMOVE COIL SPRING REAR RH
HINT:
Remove the RH side by the same procedures as the LH side.
36. REMOVE REAR AXLE BEAM ASSY
(a) Support the rear axle beam assy with a jack.
(b) Remove the 2 bolts and 2 nuts.
(c) Remove the rear axle beam assy.
NOTICE:
When loosening the bolt, hold the nut not to rotate.
G25783
37. REMOVE REAR BRAKE TUBE FLEXIBLE HOSE
(a) Using SST, separate the brake tube from the flexible
hose.
SST 09023-00101
(b) Remove the clip and flexible hose.
HINT:
Remove the RH side by the same procedures as the LH side.
SST
G25786
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2623
27-21
REAR SUSPENSION - REAR AXLE BEAM ASSY
38. REMOVE REAR AXLE CARRIER BUSH LH
Matchmarks
(a) Place matchmarks on the 2 notches of the bushing and
rear axle beam assy.
(b) Using a chisel and hammer, bend the 2 portions of the
bushing rib.
HINT:
Bend the bushing rib until the claw of SST can be hung.
(c) Using SST, remove the bushing from the rear axle beam
Notch
assy.
SST 09950- 40011 (09951- 04020, 09952- 04010,
SST 09953- 04030, 09954- 04020, 09955- 04051,
09957- 04010, 09958- 04011), 09950- 60010
(09951-00630)
Bend Portions NOTICE:
Notch If there is a scratch on the axle beam, paint it.
G25784
39. REMOVE REAR AXLE CARRIER BUSH RH
SST 09950-4001 1 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051,
09957-04010, 09958-04011), 09950-60010 (09951-00630)
HINT:
Remove the RH side by the same procedures as the LH side.
40. REMOVE REAR AXLE BEAM DAMPER
(a) Remove the rear axle beam damper from the rear axle beam assy.
41. INSTALL REAR AXLE BEAM DAMPER
(a) Install the rear axle beam damper to the rear axle beam assy.
42. INSTALL REAR AXLE CARRIER BUSH LH
(a) Align the matchmarks on the axle beam assy with the 2
notches of a new bushing and temporarily install the
bushing to the rear axle beam assy.
(b) Using SST, install the bushing to the axle beam.
SST 09710- 04101, 09950- 40011 (09951- 04020,
09952- 04010, 09953- 04030, 09954- 04020,
09955- 04051, 09957- 04010, 09958- 04011),
09950-60010 (09951-00620)
NOTICE:
S Hang the claw of SST to the bushing securely.
SST
S Do not scratch the rubber portion of the bushing.
S Do not deform the bushing rib.
G25785
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2624
27-22
REAR SUSPENSION - REAR AXLE BEAM ASSY
43. INSTALL REAR AXLE CARRIER BUSH RH
SST 09710-04101, 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020,
09955-04051, 09957-04010, 09958-04011), 09950-60010 (09951-00620)
HINT:
Install the RH side by the same procedures as the LH side.
44. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE
(a) Install the flexible hose and clip.
(b) Using SST, connect the brake tube to the flexible hose.
Torque: 15 Nm (153 kgfcm, 11 ftlbf)
SST 09023-00101
HINT:
Install the RH side by the same procedures as the LH side.
SST
G25786
45. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSY
(a) Support the rear axle beam assy with a jack.
(b) Install the rear axle beam assy, 2 bolts and temporary tighten the 2 nuts.
46. INSTALL COIL SPRING REAR LH (See page 27-10 )
47. INSTALL COIL SPRING REAR RH
HINT:
Install the RH side by the same procedures as the LH side.
48. CONNECT SHOCK ABSORBER ASSY REAR LH (See page 27-10 )
49. CONNECT SHOCK ABSORBER ASSY REAR RH
HINT:
Connect the RH side by the same procedures as the LH side.
50. INSTALL BRAKE BACKING PLATE SUB-ASSY REAR LH (DRUM REAR BRAKE TYPE)
(a) Install the 2 rear axle bearing retainer inner LH and parking brake plate sub-assy LH.
51. INSTALL BRAKE BACKING PLATE SUB-ASSY REAR RH (DRUM REAR BRAKE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
52. INSTALL PARKING BRAKE PLATE SUB-ASSY LH (DISC REAR BRAKE TYPE)
(a) 2WD DRIVE TYPE: Install the 2 rear axle bearing retainer inner LH and parking brake plate sub-assy
LH to the rear axle beam assy.
(b) 4WD DRIVE TYPE: Install the rear axle bearing retainer outer and parking brake plate sub-assy LH
to the rear axle beam assy.
53. INSTALL PARKING BRAKE PLATE SUB-ASSY RH (DISC REAR BRAKE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
54. INSTALL REAR AXLE HUB & BEARING ASSY LH (2WD DRIVE TYPE) (See page 30-46 )
55. INSTALL REAR AXLE HUB & BEARING ASSY RH (2WD DRIVE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
56. INSTALL REAR AXLE HUB & BEARING ASSY LH (4WD DRIVE TYPE) (See page 30-49 )
57. INSTALL REAR AXLE HUB & BEARING ASSY RH (4WD DRIVE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
58. INSTALL REAR BRAKE DRUM SUB-ASSY (DRUM REAR BRAKE TYPE)
59. INSTALL REAR DISC (DISC REAR BRAKE TYPE)
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2625
27-23
REAR SUSPENSION - REAR AXLE BEAM ASSY
60. INSTALL REAR DISC BRAKE CALIPER ASSY LH (DISC REAR BRAKE TYPE)
(a) Install the 2 bolts and rear disc brake caliper assy LH to the rear axle beam assy.
Torque: 88 Nm (897 kgfcm, 65 ftlbf)
61. INSTALL REAR DISC BRAKE CALIPER ASSY RH (DISC REAR BRAKE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
62. CONNECT REAR BRAKE TUBE NO.2 (See page 27-10 )
SST 09023-00101
63. CONNECT REAR BRAKE TUBE NO.1
SST 09023-00101
HINT:
Connect the RH side by the same procedures as the LH side.
64. INSTALL PARKING BRAKE CABLE ASSY NO.3 (See page 27-10 )
65. INSTALL PARKING BRAKE CABLE ASSY NO.2
HINT:
Install the RH side by the same procedures as the LH side.
66. INSTALL DIFFERENTIAL CARRIER ASSY REAR (4WD DRIVE TYPE) (See page 29-10 )
67. INSTALL REAR DRIVE SHAFT ASSY LH (4WD DRIVE TYPE) (See page 30-32 )
68. INSTALL REAR DRIVE SHAFT ASSY RH (4WD DRIVE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
69. INSTALL REAR AXLE SHAFT LH NUT (4WD DRIVE TYPE) (See page 30-32 )
70. INSTALL REAR AXLE SHAFT RH NUT (4WD DRIVE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
71. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSY (4WD DRIVE TYPE)
(See page 30-6 )
72. CONNECT SKID CONTROL SENSOR WIRE (2WD DRIVE TYPE) (See page 27-10 )
HINT:
Connect the RH side by the same procedures as the LH side.
73. INSTALL SPEED SENSOR REAR LH (4WD DRIVE TYPE) (See page 27-10 )
74. INSTALL SPEED SENSOR REAR RH (4WD DRIVE TYPE)
HINT:
Install the RH side by the same procedures as the LH side.
75. INSTALL EXHAUST PIPE ASSY TAIL
(a) 2WD DRIVE TYPE (See page 15-2 )
(b) 4WD DRIVE TYPE (See page 15-6 )
76. BLEED BRAKE LINE (See page 32-4 )
77. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
78. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
79. STABILIZE SUSPENSION (See page 27-5 )
80. FULLY TIGHTEN SHOCK ABSORBER ASSY REAR LH (See page 27-5 )
81. FULLY TIGHTEN SHOCK ABSORBER ASSY REAR RH
HINT:
Fully tighten the RH side by the same procedures as the LH side.
82. FULLY TIGHTEN REAR AXLE BEAM ASSY (See page 27-10 )
83. INSTALL REAR FLOOR NO.2 CROSSMEMBER BRACE LH (See page 27-10 )
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2626
27-24
REAR SUSPENSION - REAR AXLE BEAM ASSY
84. INSTALL REAR FLOOR NO.2 CROSSMEMBER BRACE RH
HINT:
Install the RH side by the same procedures as the LH side.
85. INSTALL FUEL TANK FILLER HOSE COVER (See page 27-10 )
86. INSPECT REAR WHEEL ALIGNMENT (See page 27-4 )
87. CHECK ABS SPEED SENSOR SIGNAL
(a) ABS WITH EBD SYSTEM (See page 05-386 )
(b) ABS WITH EBD & BA & TRAC & VSC SYSTEM (See page 05-435 )
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2627
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