Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 27 203u8 d040001
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60-33
SUPPLEMENTAL RESTRAINT SYSTEM - INSTR PNL PASS L/DOOR AIR BAG ASSY
600JP-02
DISPOSAL
HINT:
When scrapping a vehicle equipped with an SRS or disposing of an instr pnl pass l/door airbag assy, be sure
to first deploy the airbag first in accordance with the procedure described below. If any abnormality occurs
with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
S Never dispose of the instr pnl pass l/door airbag assy
that has an undeployed airbag.
S The airbag produces an extremely exploding sound
when it is deployed, so perform the operation out-of-
doors and where it will not create a nuisance to
nearby residents.
S When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool). Perform the op-
eration in a place away from electrical noise.
S When deploying the airbag, perform the operation at
SST
least 10 m (33 ft) away from the instr pnl pass l/door
airbag assy.
S The instr pnl pass l/door airbag assy is extremely hot
when the airbag is deployed, so leave it alone for at
H40004 least 30 minutes after deployment.
S Use gloves and safety glasses when handling the
instr pnl pass l/door airbag assy with the deployed
airbag.
S Do not apply water, etc. to the instr pnl pass l/door air-
bag assy with the deployed airbag.
S Always wash your hands with water after completing
the operation.
1. DISPOSE OF INSTR PNL PASS L/DOOR AIR BAG
ASSY (WHEN SCRAPPING VEHICLE DEPLOYMENT
Battery METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
SST (a) Check functioning of the SST (see step 1-(a) on page
60-21 ).
H40005
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 3028
60-34
SUPPLEMENTAL RESTRAINT SYSTEM - INSTR PNL PASS L/DOOR AIR BAG ASSY
(b) Disconnect the airbag connectors.
(1) Remove the instrument panel under cover sub-
assy No.2.
(2) Remove the glove compartment door assy.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(3) Disconnect the airbag connector.
H42679
(c) Install the SST.
(1) Connect the connector of the SST to the instr pnl
pass l/door airbag assy connector.
SST 09082-00700, 09082-00780
NOTICE:
To avoid damaging the SST connector and the wire har-
ness, do not lock the secondary lock of the twin lock.
SST
H42797
(2) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
Battery NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the red clip of the SST to the battery posi-
SST
tive (+) terminal and the black clip of the SST to the
10 m (33 ft) or more negative (-) terminal.
H40007
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 3029
60-35
SUPPLEMENTAL RESTRAINT SYSTEM - INSTR PNL PASS L/DOOR AIR BAG ASSY
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle, nor within
10 m (33 ft) area around the vehicle.
(2) Press the activation switch of the SST and deploy
the airbag.
HINT:
The airbag is deployed as the LED of the SST activation switch
comes on.
(e) Dispose of the instr pnl pass l/door airbag assy.
CAUTION:
S The instr pnl pass l/door airbag assy is extremely hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
S Use gloves and safety glasses when handling the
instr pnl pass l/door airbag assy with the deployed
airbag.
S When moving the vehicle for scrapping which has the
instr pnl pass l/door airbag assy with the deployed
airbag, use gloves and safety glasses.
S Do not apply water, etc. to the instr pnl pass l/door air-
bag assy with the deployed airbag.
S Always wash your hands with water after completing
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the instr pnl pass l/door airbag assy still installed.
2. DISPOSE OF INSTR PNL PASS L/DOOR AIR BAG
ASSY (WHEN DISPOSING OF AIRBAG ASSEMBLY
Battery DEPLOYMENT METHOD)
NOTICE:
S When disposing of the instr pnl pass l/door airbag
assy only, never use the customer's vehicle to deploy
SST
the airbag.
S Be sure to follow the procedure given below when de-
H40005 ploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a) Check the function of the SST (see step 1-(a) on page
60-21 ).
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 3030
60-36
SUPPLEMENTAL RESTRAINT SYSTEM - INSTR PNL PASS L/DOOR AIR BAG ASSY
(b) Remove the instr pnl pass l/door airbag assy (see page
60-31 ).
CAUTION:
S When removing the instr pnl pass l/door airbag assy,
work must be started 90 seconds after the ignition
switch is turned to the "LOCK" position and the nega-
tive (-) terminal cable is disconnected from the bat-
tery.
H42652 S When storing the instr pnl pass l/door airbag assy,
keep the upper surface of the airbag deployment side
facing upward.
(c) Using a service-purpose wire harness for the vehicle, tie
Wire Harness down the instr pnl pass l/door airbag assy to the tire.
Diameter Wire harness: Stripped wire harness section
1.25 mm2 or more (0.0019 in.2 or more)
CAUTION:
If a wire harness which is too thin or alternative object is
used to tie down the instr pnl pass l/door airbag assy, it may
be snapped by the shock when the airbag is deployed. This
Stripped Wire Harness Section
H40008 is highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm2 (0.0019 in.2).
HINT:
S To calculate the square of the stripped wire harness sec-
tion:
Square = 3.14 x (Diameter)2 divided by 4
S Position the instr pnl pass l/door airbag assy inside the tire
with the airbag deployment side facing inside.
Tire size: Must exceed the following dimensions
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
S Make sure that the wire harness is tight. It is highly
dangerous when looseness in the wire harness re-
sults in the instr pnl pass l/door airbag assy coming
free due to the shock from the airbag deployment.
S Always tie down the instr pnl pass l/door airbag assy
with the airbag deployment side facing inside the tire.
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 3031
60-37
SUPPLEMENTAL RESTRAINT SYSTEM - INSTR PNL PASS L/DOOR AIR BAG ASSY
NOTICE:
The tire will be marked by the airbag deployment, so use a
redundant tire.
Inner
Diam.
Width
Tire
H42696
(d) Install the SST.
Connect the connector of the SST to the curtain shied air-
bag assy connector.
SST 09082-00780
SST H42987
(e) Place the tires.
(1) Place at least 2 tires under the tire to which the instr
pnl pass l/door airbag assy is tied.
(2) Place at least 2 tires over the tire to which the instr
Tires pnl pass l/door airbag assy is tied. The top tire
(5 or more)
should have the disc wheel installed.
SST NOTICE:
Do not place the SST connector under the fire because the
H42682 SST connector could be damaged.
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 3032
60-38
SUPPLEMENTAL RESTRAINT SYSTEM - INSTR PNL PASS L/DOOR AIR BAG ASSY
(3) Tie the tires together with 2 wire harness.
CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous if looseness in the wire harness result in the tires com-
ing free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
H42763
(f) Install the SST.
Instr Pnl Pass L/Door
Airbag Assy
Connect the connector of the SST.
SST 09082-00700
NOTICE:
Battery To avoid damaging the SST connector and wire harness,
SST do not lock the secondary lock of the twin lock.
(g) Deploy the airbag.
(1) Connect the red clip of the SST to the battery posi-
10 m (33 ft) or more H42683 tive (+) terminal and the black clip of the SST to the
battery negative (-) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the instr pnl pass l/door airbag assy
is tied to.
(3) Press the activation switch of the SST and deploy
the airbag.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
(h) Dispose of the instr pnl pass l/door airbag assy.
CAUTION:
S The instr pnl pass l/door airbag assy is very hot when
the airbag is deployed, so leave it alone for at least 30
minutes after deployment.
S Use gloves and safety glasses when handling the
instr pnl pass l/door airbag assy with the deployed
airbag.
H42684 S Do not apply water, etc. to the instr pnl pass l/door air-
bag assy with the deployed airbag.
S Always wash your hands with water after completing
the operation.
(1) Remove the instr pnl pass l/door airbag assy from
the tire.
(2) Place the instr pnl pass l/door airbag assy in a plas-
tic bag, tie the end tightly and dispose of it in the
same way as other general parts disposal.
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 3033
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