Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 23 203vvd01 i740001
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40-18 AUTOMATIC TRANSMISSION / TRANS - TORQUE CONVERTER CLUTCH AND DRIVE
PLATE (ATM)
TORQUE CONVERTER CLUTCH AND DRIVE PLATE (ATM)
40063-18
INSPECTION
1. INSPECT TORQUE CONVERTER CLUTCH ASSY
SST
(a) Inspect the one-way clutch.
(1) Set SST into the inner race of the one-way clutch.
SST 09350-32014 (09351-32010)
(2) Install SST so that it fits in the notch of the converter
hub and outer race of the one-way clutch.
SST 09350-32014 (09351-32020)
AT0953
(3) Check that the one-way clutch locks when it is
turned counterclockwise, and rotates smoothly
Hold
clockwise.
Clean the torque converter clutch and retest the one-way
Lock clutch as necessary.
Replace the torque converter clutch if the one-way clutch still
fails the test.
Free
Turn
AT3306
Sample showing minimum amount of (b) Determine the condition of the torque converter clutch
powders in ATF assy.
(1) If the inspection result of the torque converter clutch
assy meets the following conditions replace the
torque converter clutch.
Malfunction item:
S Any metallic sound is heard from the torque convert-
er clutch during stall test or when the shift lever is in
neutral position.
S One-way clutch is free or locked in both directions.
Fine powders exceeding the sample limit is identified
in ATF. (See the sample.)
HINT:
The sample shows the auto fluid of approx. 0.25 liters (0.26 US
qts, 0.22 Imp. qts) that is taken out from the removed torque
converter clutch.
(c) Replace the ATF in the torque converter clutch.
Actual Size (1) If the ATF is discolored and/or has a foul odor, stir
D25367 the ATF in the torque converter clutch completely
and drain it with the face for installation facing up.
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2842
AUTOMATIC TRANSMISSION / TRANS - TORQUE CONVERTER CLUTCH AND DRIVE 40-19
PLATE (ATM)
(d) Clean and check the oil cooler and oil pipe line.
(1) If the torque converter clutch is inspected or the ATF
is exchanged, clean the oil cooler and oil pipe line.
HINT:
S Spray compressed air of 196 kPa (2 kgf/cm2, 28 psi) from
the inlet hose.
S If plenty of fine powders are identified in the ATF, add new
ATF using a bucket pump and clean it again.
C11090 (2) If the ATF is cloudy, inspect the oil cooler (radiator).
(e) Prevent deformation of the torque converter clutch and
OK NG damage to the oil pump gear.
(1) When any marks due to interference are found at
the end of the bolt for the torque converter clutch
The Bottom is and at the bottom of the bolt hole, replace the bolt
Damaged and the torque converter clutch.
(2) All of the bolts must be the same length.
(3) Do not lose the spring washer.
D25368
2. INSPECT DRIVE PLATE & RING GEAR SUB-ASSY
(a) Set up a dial indicator and measure the drive plate runout.
(b) Check the damage of the ring gear.
Maximum runout: 0.20 mm (0.0079 in.)
If the runout is not within the specification or ring gear is dam-
aged, replace the drive plate.
C81014
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2843
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