Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 23 20412 w040001

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40-38
                     AUTOMATIC TRANSMISSION / TRANS    -   SHIFT LEVER ASSY
                                                                                                          4011A-03


OVERHAUL
1.      DISCONNECT BATTERY NEGATIVE TERMINAL
2.      REMOVE FRONT DOOR SCUFF PLATE LH (See page 71-10 )
3.      REMOVE FRONT DOOR SCUFF PLATE RH (See page 71-10 )
4.      REMOVE COWL SIDE TRIM BOARD LH (See page 71-10 )
5.      REMOVE COWL SIDE TRIM BOARD RH (See page 71-10 )
6.      REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER LH (See page 71-10 )
7.      REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSY (See page 71-10 )
8.      REMOVE GLOVE COMPARTMENT DOOR ASSY (See page 71-10 )
9.      REMOVE FLOOR CARPET COVER CENTER LH (See page 71-10 )
10.     REMOVE FLOOR CARPET COVER CENTER RH (See page 71-10 )
11.     REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER NO.1 (See page 71-10 )
12.     REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER NO.2 (See page 71-10 )


                                               13.   REMOVE SHIFT LEVER KNOB SUB-ASSY
                                               (a)   Remove the floor shift lever knob sub-assy.




                                      C86302



                                               14.   REMOVE POSITION INDICATOR HOUSING ASSY
                     Front side of vehicle     (a)   Using a screwdriver, remove the position indicator hous-
                                                     ing assy from the instrument cluster finish panel assy cen-
                                                     ter.




                                      C86303



15.     REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER (See page 71-10 )




                                               16.   REMOVE SHIFT LEVER CAP
                                               (a)   Using a small screwdriver, remove the shift lever cap from
                                                     the position indicator housing assy.




                                      C86304



2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                  Author :             Date :               2862
                                                                                                        40-39
                     AUTOMATIC TRANSMISSION / TRANS    -   SHIFT LEVER ASSY

17.   REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY LOWER CENTER (See page
      71-10 )




                                               18.   DISCONNECT TRANSMISSION CONTROL CABLE
                                                     ASSY
                      Front side of vehicle    (a)   Using a screwdriver, disconnect the cable end from the
      Cable End                                      shift lever assy.
                                               (b)   Using a small screwdriver, disconnect the cable outer of
                                                     transmission control cable assy from the shift lever assy.


 Small Screwdriver




                       Cable Outer
                                      C86305



                                               19.   REMOVE SHIFT LEVER ASSY
                                               (a)   Disconnect the 2 connectors.
                                               (b)   Remove the 4 bolts and disconnect the shift lever assy
                                                     from the vehicle.




                                      C86306




           Indicator Lamp Wire Sub-assy        20.   REMOVE INDICATOR LAMP WIRE SUB-ASSY
                                               (a)   Remove the indicator lamp wire sub assy from the posi-
                                                     tion indicator light guide.




                                      C86307



21.   REMOVE POSITION INDICATOR LAMP BULB
(a)   Remove the shift position indicator lamp bulb from the indicator lamp wire sub-assy.



2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :            Date :              2863
40-40
                        AUTOMATIC TRANSMISSION / TRANS   -   SHIFT LEVER ASSY


 Left-Side-Face:
                                                 22.   REMOVE POSITION INDICATOR SLIDE COVER
                                                 (a)   Remove the shift lever slide cover guide from the shift le-
                                                       ver assy.


 Right-Side-Face:




            Shift Lever Slide Cover Guide




           Position Indicator Slide Cover
                                        C86308




            Position Indicator Slide Cover       (b)   Remove the position indicator slide cover from the shift le-
                                                       ver assy.




                                        C86309



                                                 23.   REMOVE POSITION INDICATOR SLIDE COVER
                                                 (a)   Remove the position indicator slide cover No.2 from the
                                                       position indicator slide cover.




   Position Indicator
   Slide Cover No.2
                                        C86310



                                                 24.   INSTALL POSITION INDICATOR SLIDE COVER
                                                 (a)   Install the position indicator slide cover No.2 to the posi-
                                                       tion indicator slide cover.




  Position Indicator
  Slide Cover No.2
                                        C86310



2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                    Author :             Date :               2864
                                                                                                            40-41
                      AUTOMATIC TRANSMISSION / TRANS    -   SHIFT LEVER ASSY


 Left-Side-Face:
                                                25.   INSTALL POSITION INDICATOR SLIDE COVER
                                                (a)   Install the position indicator slide cover to the shift lever
                                                      assy.
                                                (b)   Install the shift lever slide cover guide to the shift lever
                                                      assy.
 Right-Side-Face:




            Shift Lever Slide Cover Guide




           Position Indicator Slide Cover
                                       C86308



26.   INSTALL POSITION INDICATOR LAMP BULB
(a)   Install the shift position indicator lamp bulb to the indicator lamp wire sub-assy.




           Indicator Lamp Wire Sub-assy         27.   INSTALL INDICATOR LAMP WIRE SUB-ASSY
                                                (a)   Install the indicator lamp wire sub-assy to the shift lever
                                                      assy.




                                       C86307



                                                28.   INSTALL SHIFT LEVER ASSY
                                                (a)   Install shift lever assy to the vehicle with the 4 bolts.
                                                      Torque: 21 Nm (214 kgfcm, 15 ftlbf)
                                                NOTICE:
                                                Into datum hole of shift lever into datum pin of instrument
                                                lower.
                                                (b) Connect the 2 connectors to the shift lever assy.

                                       C86321




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                  Author :              Date :               2865
40-42
                          AUTOMATIC TRANSMISSION / TRANS      -   SHIFT LEVER ASSY

                                                     29.   CONNECT TRANSMISSION CONTROL CABLE ASSY
                                                     (a)   Install the cable outer to the shift lever plate.
                             Cable End




      Projection



                                          Face
                                          Rear




                            Cable Outer
                                            C86312



                                                     (b) When installing the transmission control cable assy on
                                                         the shift lever plate, place the projection of the shift cable
           FIG. 2                FIG. 3                  downward to fit in the groove of the shift lever plate (FIG.
                                                         2).
                                                         Confirm that the spring in the shift cable outer has moved
                                                         to the position (FIG. 3) shown in the illustration.
                                                         Confirm that the shift cable is installed on the shift lever
                 Spring                Spring
         Projection                                      plate properly.
                                            D30843   NOTICE:
                                                      S  To prevent torsion of the inner cable, the projection
                                                         on the eye end should face rear.
                                                      S  Push the cable end to the bottom of the pin.




30.     INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY LOWER CENTER


                                                     31.   INSTALL SHIFT LEVER CAP
                                                     (a)   Install the shift lever cap to the floor shift position indicator
                                                           housing assy.




                                            C86304




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                         Author :               Date :                2866
                                                                                                        40-43
                    AUTOMATIC TRANSMISSION / TRANS     -   SHIFT LEVER ASSY

                                               32.   INSTALL POSITION INDICATOR HOUSING ASSY
                    Front side of vehicle
                                               (a)   Install the position indicator housing assy to the instru-
                                                     ment cluster finish panel assy center.




                                      C86303



                                               33.   INSTALL SHIFT LEVER KNOB SUB-ASSY
                                               (a)   Install the shift lever knob sub-assy.




                                      C86302



34.   ADJUST SHIFT LEVER POSITION (See page 40-44 )
35.   INSPECT SHIFT LEVER POSITION (See page 40-44 )
36.   INSPECT CHECK KEY INTERLOCK OPERATION (See page 40-34 )
37.   INSPECT CHECK SHIFT LOCK OPERATION (See page 40-34 )
38.   INSPECT CHECK SHIFT LOCK RELEASE BUTTON OPERATION (See page 40-34 )




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :            Date :              2867



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