Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 23 20dutd01 precaud4
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AUTOMATIC TRANSMISSION / TRANS - AUTOMATIC TRANSAXLE ASSY (ATM)
AUTOMATIC TRANSAXLE ASSY (ATM)
400FX-02
PRECAUTION
1. The automatic transaxle is composed of highly precision-finished parts which need careful in-
spection before reassembly therefore even a small nick may cause fluid leakage or may de-
grade the performance. The instructions here are organized in order to work on only one com-
ponent group at a time. This will help you to avoid confusion comes about the similar-looking
parts of the different sub-assemblies being on your workbench at the same time. Inspect and
repair the component groups from the converter housing side. Complete the inspection, repair
and reassembly Complate the inspection, repair and reassembly before proceeding to the next
component group. If a defect is found in a certain component group during reassembly, inspect
and repair this group immediately. If a component group cannot be assembled because the nec-
essary parts are being ordered, be sure to keep all the parts of the group in a separate container
while proceeding with disassembly, inspection, repair and reassembly of the other component
groups.
Recommended ATF: T-IV
2. All the disassembled parts should be washed clean and any fluid passages and holes should
be blown with compressed air.
3. Dry all parts with compressed air. Never use shop rags to dry them.
4. Be careful of ATF or kerosene not to be squirted over your face when using compressed air.
5. The recommended automatic transaxle fluid or kerosene should be used for cleaning.
6. After cleaning, the parts should be arranged in the correct order for efficient inspection, repairs,
and reassembly.
7. When disassembling the valve body, be sure to match each valve together with the correspond-
ing spring.
8. New discs for the replacement of the brakes and clutches must be soaked in ATF for at least
15 minutes before reassembly.
9. All the oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be
coated with ATF prior to reassembly.
10. Replace all the gaskets and rubber O-rings.
11. Do not apply adhesive cements to the gaskets and similar parts.
12. Make sure that the ends of the snap ring are not aligned with one of the cutouts and are installed
in the groove correctly.
13. If a worn bushing is to be replaced, the sub-assembly containing the bushing must also be re-
placed.
14. Check the thrust bearings and races for wear or damage. Replace them as necessary.
15. Use petroleum jelly to keep the parts in place.
16. When working with FIPG material, you must follow the procedure below.
S Remove all the old packing (FIPG) material from the gasket surface using a razor blade and a
gasket scraper.
S Thoroughly clean all the components to remove all the loose material.
S Clean both the sealing surfaces with non-residue solvent.
S Parts must be reassembled within 10 minutes of application. Otherwise, the packing (FIPG) ma-
terial must be removed and reapplied.
2005 SIENNA REPAIR MANUAL (RM1163U)
Author : Date : 2825
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