Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 34 20ule x040001

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x040001


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70-24
                   WINDSHIELD/WINDOWGLASS/MIRROR -        BACK DOOR GLASS
                                                                                                          700SP-01


REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.    REMOVE BACK DOOR SERVICE HOLE PLATE (See page 75-91 or 75-108 )
(a) Remove the back door garnish center.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door strap cover.
(e) Remove the back door pull strap.
(f)   Remove the back door rim board assy.
(g) Remove the back door service hole plate.
2.    REMOVE REAR SPOILER COVER (w/ REAR SPOILER) (See page 76-21 )
3.    REMOVE REAR WIPER MOTOR AND BRACKET ASSY (See page 66-1 1)
(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm assy.
(c) Remove the wiper motor and bracket assy.




               Piano Wire                      4.    REMOVE BACK DOOR GLASS
                                               (a)   Pass a piano wire between the body and glass from the
                                                     interior.
                                               (b)   Tie both wire ends to wooden blocks or similar objects.
                  Clip




                                      B67573



                                               HINT:
           Protective Tape                     Apply protective tape to the outer surface to prevent the surface
                                               from being scratched.
                                               NOTICE:
                                               When separating the glass, take care not to damage the
                                               paint and interior and exterior ornaments.
                                               (c) Cut off the adhesive by pulling piano wire around it.
                                               (d) Using a suction rubber, remove the glass.
                                      B65166   NOTICE:
                                               Leave as much adhesive on the body as possible when re-
                                               moving the glass.




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                  Author :             Date :               3206
                                                                                                      70-25
                    WINDSHIELD/WINDOWGLASS/MIRROR -       BACK DOOR GLASS

                                               5.  CLEAN BACK DOOR GLASS
                                               (a) Clean the outer circumference of the glass white gaso-
                                                   line.
                                               NOTICE:
                                                S  Do not touch the glass surface after cleaning it.
                                                S  Be careful not to damage the body.



                                      BO4421



                                               6.    INSTALL BACK DOOR GLASS
Adhesive                                       (a)   Clean and shape the contact surface of the vehicle body.
                                                     (1) Using a knife, cut away any rough adhesive on the
                Adhesive                                  contact surface of the body to ensure the appropri-
                                                          ate surface shape.
                                               HINT:
                                               Leave as much adhesive on the body as possible.
                                                     (2) Clean the contact surface of the body with a shop
                                      BO4420                rag saturated with cleaner.
                                               HINT:
                                               Even if all the adhesive has been removed, clean the body.




                                               (b) Using a brush, coat the exposed part of the body on the
                    CORRECT
                                                   vehicle side with Primer M.
                Primer M                       NOTICE:
                                                S  Allow the primer coating to dry for 3 minutes or more.
                                WRONG           S  Do not coat the adhesive with Primer M.
                                                S  Do not keep any of the opened Primer M for later use.

             Primer M
             Adhesive




         : Primer                     B67821




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                Author :            Date :             3207
70-26
                      WINDSHIELD/WINDOWGLASS/MIRROR -    BACK DOOR GLASS

(c) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
HINT:
If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before
it dries.
NOTICE:
  S    Allow the primer coating to dry for 3 minutes or more.
  S    Do not keep any of the opened Primer G for later use.
 Backside
                                                         A-A                    D -D


                                                                                     c
                                                                    a
                           A

                                                                                                  d
                            A


                  B              C                   D
                                                 D       B - B                  C-C

                  B              C                                   b                        e




              : Primer G

                                                                                                      B67574



        Dimensions:
          a                15.0 mm (0.591 in.)
          b                15.0 mm (0.591 in.)
          c                20.0 mm (0.787 in.)
          d                30.0 mm (1.181 in.)
          e                15.0 mm (0.591 in.)




 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :          Date :              3208
                                                                                                                70-27
                         WINDSHIELD/WINDOWGLASS/MIRROR -             BACK DOOR GLASS

(d)    Apply adhesive.
       Adhesive: Part No. 08850-00801 or equivalent
       (1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT:
After cutting off the tip, use all adhesive within the time described in the table below.
      Tackfree time:
      Temperature                Tackfree Time
      35_C (95_F)                  15 minutes
      20_C (68_F)                 100 minutes
      5_C (41_F)                    8 hours

       (2)       Load the sealer gun with the cartridge.
       (3)       Coat the glass with adhesive, as shown in the illustration.

                                     A
                                                                           A-A                  D -D
                                                                                       c
                                      A

                                                                                                        e
                           B              C                      D
                                                         D                                                  f

                           B              C

                                                                           B - B                C-C

                                                                                           d                g



         : Adhesive                                                          a
                                                     a
                                                             b
                                                                       b
                                                                                                                 B67575



       Dimensions:
             a                 12.0 mm (0.472 in.)
             b                 8.0 mm (0.315 in.)
             c                 11.0 mm (0.433 in.)
             d                 11.0 mm (0.433 in.)
             e                 30.0 mm (1.181 in.)
             f                 38.0 mm (1.496 in.)
             g                 11.0 mm (0.433 in.)




 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                            Author :           Date :           3209
70-28
                       WINDSHIELD/WINDOWGLASS/MIRROR -     BACK DOOR GLASS

(e) Install the glass to the body.
    (1) Hold the back window glass in place securely with tape or equivalent to the body until the adhe-
           sive has hardened.
NOTICE:
 S  Allow the primer coating to dry for 3 minutes or more.
 S  Check that the clips are attached to the body correctly.
 S  Check the clearance between the body and glass.
    (2) Lightly press the front surface of the glass to ensure a close fit.
                                                (3) Using a scraper, remove any excess or protruding
                                                      adhesive.




                       Adhesive
                                       BO3986



                                                HINT:
                                                Apply adhesive onto the glass rim.
                                                NOTICE:
                                                Take care not to drive the vehicle for the time described in
                                                the table below.
                                                      Minimum time:
                                                          Temperature           Minimum time prior to driving vehicle
            Adhesive                                      35



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