Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 35 20tz9 x040001

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71-10
                             INSTRUMENT PANEL/METER      -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY
                                                                                                         710FP-03


REPLACEMENT
HINT:
COMPONENTS: See page 71-6


1.    TABLE OF BOLT, SCREW AND NUT
HINT:
The bolts, the screws and the nuts, which are necessary for installation and removal of the instrument panel,
are shown in the illustration below with alphabets.




 Code               Shape              Code            Shape                  Code        Shape

                             =6                                     =8                              =5
                             (0.24)                                 (0.31)                          (0.20)
                                                                        
                             L = 25                                 L = 25                          L = 16
                             (0.98)                                 (0.98)                          (0.63)




                             =6
                          (0.24)




                                                                                                             B66709



2.         DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60-1 )
3.         REMOVE STEERING WHEEL COVER LOWER NO.2
4.         REMOVE STEERING WHEEL COVER LOWER NO.3
5.         REMOVE HORN BUTTON ASSY (See page 60-19 )
6.         REMOVE STEERING WHEEL ASSY (See page 50-8 )
           SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
7.         REMOVE STEERING COLUMN COVER (See page 65-24 )
8.         REMOVE HEADLAMP DIMMER SWITCH ASSY (See page 65-24 )
9.         REMOVE WINDSHIELD WIPER SWITCH ASSY (See page 66-15 )

                                                 10.   REMOVE INSTRUMENT CLUSTER FINISH PANEL
                                                       SUB-ASSY
                                                 (a)   Remove the 2 clips.
                                                 (b)   Pull the instrument cluster finish panel sub-assy rear-
                                                       ward to remove it.




      2 Clips                           B66068



 2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                   Author :             Date :               3235
                                                                                                        71-1 1
                             INSTRUMENT PANEL/METER     -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

                                                11.   REMOVE COMBINATION METER ASSY
                                                (a)   Remove the 4 screws .
                                
                                                (b)   Pull out the combination meter assy, then disconnect the
                                                      connectors.
                



                                      
                
                                       B66069



12.   REMOVE FRONT DOOR SCUFF PLATE LH (See page 76-27 )
13.   REMOVE FRONT DOOR SCUFF PLATE RH (See page 76-27 )
14.   REMOVE COWL SIDE TRIM BOARD LH (See page 76-27 )
15.   REMOVE COWL SIDE TRIM BOARD RH (See page 76-27 )

                                                16.   REMOVE INSTRUMENT PANEL FINISH PANEL
                                                      SUB-ASSY LOWER LH
                                                (a)   Remove the 2 bolts .
                                                (b)   Disconnect the hood lock control cable assy.
                                                (c)   Disengage the 2 claws and 3 clips, and then remove the
                                                      instrument panel finish panel sub-assy lower LH.
                                                (d)   Disconnect the connectors.
                                   
      2 Claws    
      3 Clips                          B66070



                                                17.   REMOVE INSTRUMENT PANEL SAFETY PAD INSERT
                                                      SUB-ASSY NO.1
                                                (a)   Remove the 4 bolts  and instrument panel safety pad
                                                insert sub-assy No.1.
                                                (b)   Disconnect the connector.
           
                                 


                                       B66071



                                                18.   REMOVE GLOVE COMPARTMENT DOOR STOPPER
                                                      SUB-ASSY
                                                (a)   Disengage the claw, and remove the glove compartment
                                                      door stopper sub-assy.




                                       B66072




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                  Author :            Date :            3236
71-12
                            INSTRUMENT PANEL/METER     -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

                                               19.   REMOVE GLOVE COMPARTMENT DOOR ASSY
                                               (a)   Push the right side wall and then push the left wall to re-
                                                     lease the stoppers.




      2 Stoppers                      B66073



                                               (b)   Pull the glove compartment door sub-assy rearward to
                                                     remove it.




                                      B66074



                                               20.   REMOVE INSTRUMENT PANEL BOX NO.2
                                               (a)   Disengage the 2 claws and the 4 clips, and remove the
                                                     instrument panel box No.2.




      2 Claws
      4 Clips                         B66075



                                               21.   REMOVE INSTRUMENT SIDE PANEL LH
                                               (a)   Disengage the 5 claws by pulling up the edge of the
                                                     instrument side panel LH from the rear of the vehicle.
                                               (b)   Remove the instrument side panel LH.




      5 Claws                         B66076



22.     REMOVE INSTRUMENT SIDE PANEL RH




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                  Author :             Date :              3237
                                                                                                  71-13
                            INSTRUMENT PANEL/METER     -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

                                               23.   REMOVE INSTRUMENT PANEL REGISTER ASSY
                                                     NO.1
                                               (a)   Disengage the claw and 4 clips, and then remove the
                                                     instrument panel register assy No.1.




      Claw
      4 Clips                         B66700



24.   REMOVE INSTRUMENT PANEL REGISTER ASSY NO.3




                                               25.
                                    REMOVE FLOOR CARPET COVER CENTER LH
                                               (a)
                                    Remove the clip on the floor carpet cover center LH.
                                               (b)
                                    Depress the edge of the floor carpet cover center LH
                                    around the claws to disengage the two claws under be-
                                    neath of the floor carpet cover center LH.
                                (c) Slightly sliding the floor carpet cover center LH to the front
                                    of the vehicle, detach the two claws from the instrument
                                    cluster finish panel sub-assy lower center at the floor car-
    2 Claws              B66701     pet cover center LH.
                                (d) Remove the floor carpet cover center LH.
26. REMOVE FLOOR CARPET COVER CENTER RH




                                               27.   REMOVE INSTRUMENT CLUSTER FINISH PANEL
                                                     CENTER NO.1
                                               (a)   Using a moulding remover, disengage the 3 clips as
                                                     shown in the illustration.
                                               (b)   Disconnect the connector and remove the instrument
                                                     cluster finish panel center No.1.


      3 Clips                         B67329



28.   REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER NO.2




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :            Date :        3238
71-14
                            INSTRUMENT PANEL/METER      -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

                                                29.   REMOVE SHIFT LEVER KNOB SUB-ASSY
                                                (a)   Remove the floor shift shift lever knob sub-assy.




                                       B66702



                                                30.   REMOVE FLOOR SHIFT POSITION INDICATOR
                                                      HOUSING ASSY
                                                (a)   Disengage the 4 claws, and remove the floor shift position
                                                      indicator housing assy.




    4 Claws                            B68514



                                                31.   REMOVE INSTRUMENT CLUSTER FINISH PANEL
                                                   ASSY CENTER
                                                (a)   Remove the screw .
                                                (b)   Disengage the 5 clips and the claw from the lowest part
                                                      on the instrument cluster finish panel assy center in order.
                                                (c)   Disconnect the connectors at the instrument cluster finish
                                                      panel sub-assy lower center, and then remove the instru-
    Claw                                              ment cluster finish panel assy center.
    5 Clips                            B66703



                                                32.   REMOVE INSTRUMENT CLUSTER FINISH PANEL
                                                      SUB-ASSY LOWER CENTER
                                      
                                                (a)   Remove the 2 clips on both sides.
                 
                                                (b)   Remove the 3 screws  and 3 bolts .
                                                (c)   Pull the instrument cluster finish panel sub-assy lower
                                      
                                                      center rearward to remove it.
                                      
                                                (d)   Disconnect the connector.

                                  



                              

                                       B66704




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                   Author :             Date :               3239
                                                                                                           71-15
                            INSTRUMENT PANEL/METER     -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

                                               33.   REMOVE INSTRUMENT CLUSTER FINISH PANEL
                                                     GARNISH
                                               (a)   Insert the edge of a moulding remover between the instru-
                                                     ment cluster finish panel garnish and the radio receiver
                                                     from the top center, and then lean the moulding remover
                                                     toward the front of the vehicle to raise the instrument clus-
                                                     ter finish panel garnish.
      Claw                                     (b)   Disengage the claw on the top of the instrument cluster
      2 Clips                         B67325         finish panel garnish and the two clips from the radio re-
                                                     ceiver.
                                               (c)   Pull up the instrument cluster finish panel garnish to the
                                                     front of the vehicle to disengage the 5 claws at the bottom
                                                     of the instrument cluster finish panel garnish.
                                               (d)   Remove the instrument cluster finish panel garnish.




                                      B67326



                                               34.   REMOVE STEREO COMPONENT SPEAKER ASSY
                                               (a)   Remove the 2 screws and stereo component speaker
                                                     assy.
                                               (b)   Disconnect the connector.




                                      I35563



35.    REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67-8 )
36.    REMOVE INTEGRATION CONTROL & PANEL ASSY (See page 55-25 )
37.    REMOVE FRONT PILLAR GARNISH LH (See page 76-27 )
38.    REMOVE FRONT PILLAR GARNISH RH (See page 76-27 )

                                               39.   REMOVE INSTRUMENT PANEL SPEAKER PANEL
                                                     SUB-ASSY
                                               (a)   Using a screwdriver, disengage the 2 clips and remove
                                                     the instrument panel speaker panel sub-assy.




      2 Clips                         B67327



40.    REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO.2




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :              Date :               3240
71-16
                            INSTRUMENT PANEL/METER     -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

                                               41.   REMOVE FRONT NO.1 SPEAKER ASSY
                                               (a)   Remove the 2 screws and front No.1 speaker assy.
                                               (b)   Disconnect the connector.




                                      I35562



42.     REMOVE FRONT NO.2 SPEAKER ASSY




                                               43.   REMOVE DEFROSTER NOZZLE OPENING PLATE
                                                     NO.1
                                               (a)   Using a screwdriver, disengage the 6 claws and remove
                                                     the defroster nozzle opening plate No.1.
                                               (b)   Disconnect the connector.




                                      B68519



                                               44.   SEPARATE SHIFT LEVER ASSY
                                               (a)   Remove the 4 bolts and separate the shift lever assy.




                                      B69776




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :             Date :            3241
                                                                                                         71-17
                            INSTRUMENT PANEL/METER   -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

45.   REMOVE INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY
(a)   Remove the 4 bolts   and 2 screws  and a nut .
(b)   Disconnect the connectors.
(c)   Remove the instrument panel sub-assy w/ passenger airbag assy.




                                                                                                   




                                                                                             
                                                                                  



                                                                                    
                                                                               




      5 Clamps
                                                                                                          B66708



46.   REMOVE SIDE DEFROSTER NOZZLE DUCT NO.1
(a)   Remove the 2 screws  and defroster nozzle duct No.1.
47.   REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2
(a)   Remove the 2 screws  and defroster nozzle duct No.2.
48.   REMOVE DEFROSTER NOZZLE ASSY
(a)   Remove the 4 screws  and defroster nozzle assy.
49.   REMOVE HEATER TO REGISTER DUCT NO.1
(a)   Remove the 3 screws  and heater to register duct No.1.
50.   REMOVE HEATER TO REGISTER DUCT NO.2
(a)   Remove the 3 screws  and heater to register duct No.2.
51.   REMOVE HEATER TO REGISTER DUCT NO.3
(a)   Remove the 2 screws  and heater to register duct No.3.
52.   REMOVE SIDE DEFROSTER NOZZLE LH
53.   REMOVE SIDE DEFROSTER NOZZLE RH
54.   REMOVE INSTRUMENT PANEL FINISH PANEL RETAINER LOWER NO.3
(a)   Remove the 2 screws  and instrument panel finish panel retainer lower No.3.
55.   REMOVE INSTRUMENT CLUSTER FINISH PANEL REINFORCEMENT
(a)   Remove the screw  and instrument cluster finish panel reinforcement.
56.   REMOVE DEFROSTER DUCT BRACKET NO.1
(a)   Remove the screw  and defroster duct bracket No.1.
2005 SIENNA REPAIR MANUAL (RM1163U)

                                                               Author :            Date :                3242
71-18
                            INSTRUMENT PANEL/METER   -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

57.     REMOVE INSTRUMENT FINISH PANEL RETAINER LOWER
(a)     Remove the screw  and instrument finish panel retainer lower.
58.     REMOVE INSTRUMENT FINISH PANEL RETAINER LOWER NO.2
(a)     Remove the screw  and instrument finish panel retainer lower No.2.
59.     REMOVE INSTRUMENT PANEL FINISH PANEL RETAINER NO.1
(a)     Remove the 2 screws  and instrument panel finish panel retainer No.1.
60.     REMOVE INSTRUMENT PANEL BOX DOOR SUB-ASSY NO.2
61.     REMOVE ANTENNA CORD SUB-ASSY (See page 67-17 )
62.     REMOVE NAVIGATION ANTENNA ASSY (W/ EMV & NAVIGATION SYSTEM) (See page 67-22 )

63.     REMOVE INSTRUMENT PANEL WIRE NO.2
(a)     Remove the 2 screws .
(b)     Disengage the 7 clamps and remove the instrument panel wire No.2.




                                                          




        7 Clamps
                                                                                                B67328



64.     REMOVE INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 60-31 )
65.     REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                               Author :             Date :      3243
                                                                                                            71-19
                            INSTRUMENT PANEL/METER     -   INSTRUMENT PANEL SAFETY PAD SUB-ASSY

66.   INSTALL INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY
(a)   Using a torque wrench, install the bolt .
      Torque: 20 Nm (204 kgfcm, 14 ftlbf)




                                                                                                      




                                                                                                
                                                                                     



                                                                                       
                                                                                  




                                                                                                             B66708



                                               67.   INSTALL SHIFT LEVER ASSY
                                               (a)   Using a torque wrench, install the 4 bolts.
                                                     Torque: 21 Nm (214 kgfcm, 12.6 ftlbf)




                                      B69776



68.   ADJUST SPIRAL CABLE SUB-ASSY (See page 60-28 )
69.   INSTALL STEERING WHEEL ASSY (See page 50-8 )
70.   INSTALL HORN BUTTON ASSY (See page 60-19 )
71.   INSPECT HORN BUTTON ASSY (See page 60-12 )
72.   INSPECT SRS WARNING LIGHT (See page 05-770 )




2005 SIENNA REPAIR MANUAL (RM1163U)

                                                                 Author :            Date :                 3244



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