Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 46 bodypane front1

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BP-22                                   BODY PANEL REPLACEMENT


 FRONT BODY PILLAR (CUT)
 REPLACEMENT
 With the front body pillar lower gusset removed.


                                                                      F14971-A

 REMOVAL




                                                                       F14971




 30mm (1.18in.)          50mm (1.97in.)             130mm (5.12in.)
BODY PANEL REPLACEMENT   BP-23




                         F14972
BP-24                                     BODY PANEL REPLACEMENT


 INSTALLATION
 S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
   diagram. (See the body dimension diagram)
 S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
   finish.
 S After welding, apply the polyurethane foam to the corresponding parts.
 S After welding, apply body sealer and under-coating to the corresponding parts.
 S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.




                                                                                                                   F14973

 POINT
 1   Before temporarily installing the new parts, weld the [A] and [B] with standard points.
 2   Cut the outer pillar on the pillar section and rocker section and butt weld their reinforcements before installing
     the outer pillar.
 PART NAME
 [A] Rocker Outer Reinforce         [B]   Front Body Pillar Lower Reinforce
 [C] Outer Pillar


 90mm (3.54in.)            100mm (3.94in.)           320mm (12.60in.)
                                         BODY PANEL REPLACEMENT                                              BP-25




                                                                                                             F14974

POINT
1   Before temporarily installing the new parts, weld the [A], [B], [C], [D] and [E] with standard points.
PART NAME
[A] Rocker Outer Reinforce      [B] Front Body Pillar Lower Reinforce
[C] Outer Pillar    [D] Front Body Inner Pillar
[E] Front Body Pillar Outer Bracket



20mm (0.79in.)           440mm (17.32in.)
BP-26                                       BODY PANEL REPLACEMENT




                                                                                                                       F14975

 POINT
 1   Inspect the fitting of the front door, front fender and windshield glass, etc., before welding, since this affects the
     appearance of the finish.
                              BODY PANEL REPLACEMENT   BP-27




                                                       F14976




20mm (0.79in.)   30mm (1.18in.)

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