Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 46 bodypane frontdoo
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BP-32 BODY PANEL REPLACEMENT
FRONT DOOR OUTER PANEL (ASSY)
REPLACEMENT
F14983-A
REMOVAL
Positioning Tape
Installation
Position
Hemming Location
Disk Sander
F14983
POINT
1 Before removing the outer panel, mark the installation position with a tape.
2 Before removing the outer panel, establish its exact position in relation to the window frame using a reference
marker, etc.
3 After grinding off the hemming location, remove the outer panel.
BODY PANEL REPLACEMENT BP-33
INSTALLATION
S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
S After welding, apply the polyurethane foam to the corresponding parts.
S After welding, apply body sealer and under-coating to the corresponding parts.
S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.
Positioning Tape
Installation
Position
Do not close the
drain hole.
Cloth Tape
Hemming Tool
F14984
POINT
1 Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection
beam and back side of the new parts.
HINT:
1) Apply sealer evenly about 10mm (0.39in.) from the flange and 3mm (0.12in.) in diameter to the outer
panel and apply just enough sealer for the reinforcement and side impact protection beam to make con-
tact.
2 Bend the flange hem about 30_ with a hammer and dolly, then fasten tightly with a hemming tool.
HINT:
1) Perform hemming in three steps, being careful not to warp the panel.
2) If a hemming tool cannot be used, hem with a hammer and dolly.
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