Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 46 bodypane roofp

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BP-86                                   BODY PANEL REPLACEMENT


 ROOF PANEL (ASSY): w/ sun roof
 REPLACEMENT



                                                                                                    F15036-A

 REMOVAL




                                                                              Disk Sander




                                                                                                     F15036

 POINT
 1   If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.
                                         BODY PANEL REPLACEMENT                                                 BP-87


INSTALLATION
S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
  diagram. (See the body dimension diagram)
S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
  finish.
S After welding, apply the polyurethane foam to the corresponding parts.
S After welding, apply body sealer and under-coating to the corresponding parts.
S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.




                                                                                       Cloth Tape




                                                          Wooden Hammer

                                                                                                                 F15037

POINT
1   Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel rein-
    forcement and back window frame.
    HINT:
    1) Apply just enough sealer for the new parts to make contact.
2   Bend the flange hem with a wooden hammer and dolly.
    HINT
    1) Perform hemming three steps, being careful not to warp the panel.

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