Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Sienna 2004-2007 Approved SRM 46 bodypane slidedoo

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BP-34                                   BODY PANEL REPLACEMENT


 SLIDE DOOR OUTER PANEL (ASSY)
 REPLACEMENT



                                                                                    F14985-A

 REMOVAL




                                                     Hemming Location




                                                      Disk Sander



                                                                                     F14985

 POINT
 1   Before removing the outer panel, make the installation position with a tape.
 2   After grinding off the hemming location, remove the outer panel.
                                         BODY PANEL REPLACEMENT                                                 BP-35


INSTALLATION
S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
  diagram. (See the body dimension diagram)
S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
  finish.
S After welding, apply the polyurethane foam to the corresponding parts.
S After welding, apply body sealer and under-coating to the corresponding parts.
S After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.




                                                                                                  Do not close the
                                                                                                  drain hole.




                                                                                                   Cloth Tape




                                                                                           Hemming Tool




                                                                                                                 F14986

POINT
1   Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection
    beam and back side of the new parts.
    HINT:
    1) Apply sealer evenly about 10mm (0.39in.) from the flange and 3mm (0.12in.) in diameter to the outer
         panel and apply just enough sealer for the reinforcement and side impact protection beam to make con-
         tact.
2   Bend the flange hem about 30_ with a hammer and dolly, then fasten tightly with a hemming tool.
    HINT:
    1) Perform hemming in three steps, being careful not to warp the panel.
    2) If a hemming tool cannot be used, hem with a hammer and dolly.

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