Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra cl cluped insp
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CL-2
CLUTCH - CLUTCH PEDAL
Pedal Height
CLUTCH PEDAL CL0ER-01
Adjust Point INSPECTION
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from dash panel:
170.2 to 180.2 mm (6.701 to 7.095 in.)
Pedal height from dash insulator:
157.7 to 167.7 mm (6.209 to 6.602 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Loosen the lock nut and turn the stopper bolt or clutch
Pedal Height start switch until the correct height is obtained.
(b) Tighten the lock nut.
D13763
3. CHECK THAT PEDAL FREEPLAY AND PUSH ROD
PLAY ARE CORRECT
Pedal Freeplay (a) Depress the pedal until clutch resistance begins to be felt.
Pedal freeplay: 5.0 to 15.0 mm (0.197 to 0.591 in.)
(b) Gently push on the pedal until the resistance begins to in-
crease a little.
Push Rod Push rod play at pedal top:
Freeplay 1.0 to 5.0 mm (0.039 to 0.197 in.)
D13764 4. IF NECESSARY, ADJUST PEDAL FREEPLAY AND
PUSH ROD PLAY
(a) Remove the lower finish panel and disconnect the air
duct.
(b) Loosen the lock nut and turn the push rod until correct
freeplay and push rod play are obtained.
(c) Tighten the lock nut.
(d) After adjusting the pedal freeplay, check the pedal height.
(e) Connect the air duct and install the lower finish panel.
5. CHECK CLUTCH RELEASE POINT
(a) Pull the parking brake lever and install wheel stoppers.
(b) Start the engine and run at idle.
(c) Without depressing the clutch pedal, slowly move the shift
lever into the reverse position until the gears contact.
CL-3
CLUTCH - CLUTCH PEDAL
(d) Gradually depress the clutch pedal and measure the
stroke from where the gear noise stops (release point) up
to the full stroke end position.
25 mm (0.98 in.) or more Standard distance:
Release 25 mm (0.98 in.) or more
Point
(From pedal stroke end position to release point)
If the distance is not as specified, perform the following opera-
Full Stroke tions.
End Position
CL0512 S Check pedal height.
S Check push rod play and pedal freeplay.
S Bleed clutch line.
S Check clutch cover and disc.
6. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch ped-
al is released.
(b) Check that the engine starts when the clutch pedal is fully
depressed.
Clutch
Start Switch
Q02465
CL-4
CLUTCH - CLUTCH PEDAL
7. CHECK CONTINUITY OF CLUTCH START SWITCH
(a) Disconnect the connector.
(b) Remove the nut and clutch start switch from the clutch
Ohmmeter pedal bracket.
(c) Measure the resistance between the terminals when the
switch is ON and when it is OFF.
Standard:
Switch position Condition
D00904
ON (pushed) Below 1
OFF (free) 10 k or higher
If the result is not as specified, replace the switch.
(d) Install the clutch start switch to the clutch pedal bracket
with the nut.
(e) Connect the connector.
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