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                                                                                                                                         AC-3
                                                   AIR CONDITIONING           -   AIR CONDITIONING SYSTEM
                                                                                                                                          AC22F-09


                                                                  ON-VEHICLE INSPECTION
                                                                  1.  Access cab, Standard cab:
                                                                      INSPECT REFRIGERANT VOLUME
                                                                  Observe the sight glass on the liquid tube.
                                                                      Test conditions:
                                                                             S     Running engine at 1,500 rpm
                                                                             S     Blower speed control switch at "HI" position
                                             Sight Glass                     S     A/C switch ON
                                                         I11115
                                                                             S     Temperature control dial at "COOL" position
                                                                             S     Fully open the doors
 Item                     Symptom                                       Amount of refrigerant                        Remedy
                                                                                                    (1) Check for gas leakage with gas leak de-
  1     Bubbles are present in sight glass                  Insufficient*                           tector and repair if necessary
                                                                                                    (2) Add refrigerant until bubbles disappear
  2     No bubbles are present in sight glass               None, sufficient or too much            Refer to items 3 and 4
                                                                                                    (1) Check for gas leakage with gas leak de-
        No temperature difference between com-
  3                                                         Empty or nearly empty                   tector and repair if necessary
        pressor inlet and outlet
                                                                                                    (2) Add refrigerant until bubbles disappear
        Temperature between compressor inlet and
  4                                                         Correct or too much                     Refer to items 5 and 6
        outlet is noticeably different

                                                                                                    (1) Discharge refrigerant
        Immediately after air conditioning is turned
  5                                                         Too much                                (2) Evacuate air and charge proper amount
        off, refrigerant in sight glass stays clear
                                                                                                    of purified refrigerant
        When air conditioning is turned off, refriger-
  6                                                         Correct                                                      -
        ant foams and then stays clear

*: Bubbles in the sight glass with ambient temperature higher than usual can be considered normal if cooling
is sufficient.
HINT:
Double cab models do not have a sight glass. When inspecting, use a manifold gauge set.
AC-4
                                              AIR CONDITIONING         -     AIR CONDITIONING SYSTEM

                                                          2.     INSPECT REFRIGERANT PRESSURE WITH MAN-
                                                                 IFOLD GAUGE SET
                                                          This is a method for checking the A/C system by using a man-
                                                          ifold gauge set. Read the manifold gauge pressure when the
                                                          following conditions are established.
                                                                 Test conditions:
                                                                        S    Temperature at the air inlet with the switch set
                                                                             at RECURC is 30 to 35



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