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BO-22
BODY - FRONT DOOR (Double Cab)
BO4PR-02
DISASSEMBLY
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1. REMOVE DOOR INSIDE BEZEL
(a) Using a screwdriver, open the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the door inside bezel, as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
H04751
3. REMOVE FRONT ARMREST BASE PANEL UPPER
WITH POWER WINDOW SWITCH
(a) Using a screwdriver, remove the front armrest base panel
upper together with the power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
Clip (c) Remove the power window switch from the front armrest
H16641 base panel upper.
4. REMOVE FRONT DOOR LOWER FRAME BRACKET
GARNISH
Using a screwdriver, remove the front door lower frame bracket
garnish.
HINT:
Tape the screwdriver tip before use.
8 Clips 5. REMOVE FRONT DOOR TRIM PANEL
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and 2 clips.
(c) Insert a screwdriver between the front door trim panel and
front door panel to remove the front door trim panel.
HINT:
H16642 Tape the screwdriver tip before use.
BO-23
BODY - FRONT DOOR (Double Cab)
(d) Pull the front door trim panel upward to remove the front
door trim panel.
(e) Remove the front door glass weatherstrip inner from the
front door trim panel.
6. REMOVE TWEETER SPEAKER
7. REMOVE OUTER REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Remove the 3 bolts and outer rear view mirror.
8. REMOVE SPEAKER
(a) Disconnect the connector.
(b) Remove the 3 screws and speaker.
9. REMOVE FRONT DOOR INSIDE HANDLE
(a) Slide the front door inside handle backward to remove it.
H23534
(b) Disconnect the 2 cables from the front door inside handle,
as shown in the illustration.
2 10. REMOVE FRONT DOOR SERVICE HOLE COVER
(a) Using a clip remover, remove the clamps and grommets.
1 (b) Remove the front door service hole cover.
2 NOTICE:
Do not tear the front door service hole cover.
1 11. REMOVE FRONT DOOR GLASS
H06127 (a) Open the front door glass until the bolts appear in the ser-
vice hole.
(b) Remove the 2 bolts.
NOTICE:
Do not damage the door glass.
(c) Pull the front door glass upward to remove it.
12. REMOVE FRONT DOOR GLASS RUN
BO-24
BODY - FRONT DOOR (Double Cab)
13. REMOVE FRONT DOOR WINDOW FRAME MOULD-
ING UPPER
(a) Remove the 6 screws.
(b) Using a screwdriver or clip remover, remove the front door
window frame moulding upper.
HINT:
Tape the screwdriver tip before use.
H16646
14. REMOVE FRONT DOOR BELT MOULDING
4 Clips
(a) Apply protective tape to the outer surface, as shown in the
illustration, to prevent the vehicle surface from being
scratched.
(b) Using a moulding remover, remove the front door belt
moulding.
H16647
15. REMOVE FRONT DOOR FRAME FRONT LOWER
(a) Remove the 2 bolts, nut and front door frame front lower,
as shown in the illustration.
(b) Remove the front door glass run No. 2 from the front door
frame front lower.
H16648
16. REMOVE FRONT DOOR FRAME REAR LOWER
Remove the bolt, nut and front door frame rear lower, as shown
in the illustration.
HINT:
Remove the front door frame rear lower through the service
hole.
H16650
(b) 17. REMOVE FRONT DOOR POWER WINDOW REGULA-
TOR
(a) Disconnect the connector.
(c) (b) Remove the 5 bolts.
(b) (c) Loosen the bolt, and remove the front door power window
(b) regulator.
(b) HINT:
(b) Remove the front door power window regulator through the ser-
H16651 vice hole.
BO-25
BODY - FRONT DOOR (Double Cab)
(d) Remove the 3 screws and power window regulator motor
from the front door power window regulator.
18. REMOVE FRONT DOOR LOCK
(a) Disconnect the 2 control cables from the clamp.
(b) Remove the clamp.
(c) Remove the screw and front door lock control link protec-
tor.
(d) Disconnect the 2 control links from the front door outside
handle and front door lock cylinder.
H16653
(e) Disconnect the connector and remove the bolt.
(f) Using a torx◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo