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BO-245
BODY - SEAT BELT PRETENSIONER
BO4RG-03
DISPOSAL
HINT:
When scrapping vehicles equipped with a seat belt pretension-
er or disposing of a front seat outer belt (with seat belt preten-
sioner), always first activate the seat belt pretensioner in accor-
dance with the procedure described below. If any abnormality
occurs in the seat belt pretensioner operation, contact the SER-
VICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. When
disposing of a front seat outer belt (with seat belt pretensioner)
activated in a collision, follow the same procedure given in step
1-(h) in "DISPOSAL".
CAUTION:
S Never dispose of a front seat outer belt which has an
inactivated pretensioner.
S The seat belt pretensioner produces a sizeable ex-
ploding sound when it activates, so perform the op-
eration out-of-door and where it will not create a nui-
sance to nearby residents.
S When activating the seat belt pretensioner, always
use the specified SST (SRS Airbag Deployment Tool).
Perform the operation in a place away from electrical
noise.
SST SST 09082-00700, 09082-00740
S When activating a front seat outer belt (with seat belt
pretensioner), perform the operation at least 10 m (33
ft) away from the front seat outer belt.
AB0152 S Use gloves and safety glasses when handling a front
seat outer belt with activated pretensioner.
S Always wash your hands with water after completing
the operation.
S Do not apply water to a front seat outer belt with acti-
vated pretensioner.
1. SEAT BELT PRETENSIONER ACTIVATION WHEN
SCRAPPING VEHICLE
HINT:
Battery
Have a battery ready as the power source to activate the seat
belt pretensioner.
SST
AB0158
BO-246
BODY - SEAT BELT PRETENSIONER
(a) Check the functioning of SST.
CAUTION:
When activating the seat belt pretensioner, always use the
specified SST (SRS Airbag Deployment Tool.)
SST
SST 09082-00700, 09082-00740
AB0152
(1) Connect the SST to the battery.
Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
Battery
ative (-) terminal.
HINT:
SST Do not connect the yellow connector which will be connected
with the seat belt pretensioner.
AB0158
(2) Check the functioning of the SST.
Press the SST activation switch, and check that the
LED of the SST activation switch lights up.
SST
CAUTION:
If the LED lights up when the activation switch is not being
pressed, SST may be malfunctioning. Definitely do not use
the SST.
(3) Disconnect the SST from the battery.
H01580
Negative
(b) Disconnect the negative (-) terminal cable from the bat-
Terminal tery.
CAUTION:
Work must be started at least 90 seconds after the ignition
switch is turned to the LOCK position and the negative (-)
terminal cable is disconnected from the battery.
(The SRS is equipped with a back-up power source. If work
BO4111 is started within 90 seconds of disconnecting the negative
(-) terminal cable from the battery, the SRS may deploy.)
(c) Standard cab:
Disconnect the pretensioner connector.
(1) Remove the front door scuff plate.
(2) Remove the front pillar garnish.
(3) Remove the back panel upper garnish.
(4) Disconnect the connector and the front seat outer
belt floor anchor.
(5) Remove the quarter trim.
cmc0412 (6) Disconnect the pretensioner connector as shown in
the illustration.
BO-247
BODY - SEAT BELT PRETENSIONER
(d) Access cab:
Disconnect the pretensioner connector.
(1) Remove the front door scuff plate.
(2) Remove the rear door scuff plate.
(3) Remove the front seat outer belt floor anchor.
(4) Remove the front seat outer belt shoulder belt.
(5) Remove the roof side rail garnish.
(6) Remove the front door rear scuff plate and cover.
cmc0413 (7) Disconnector the pretensioner connector as shown
in the illustration.
(e) Double cab:
Disconnect the pretensioner connector.
(1) Remove the front door scuff plate.
(2) Remove the back door scuff plate.
(3) Remove the lower center pillar garnish.
(4) Disconnect the pretensioner connector as shown in
the illustration.
H18975
(f) Install the SST.
(1) Buckle the front seat belt and check that there is no
looseness and slack in the front seat inner belt and
front seat outer belt.
SST SST
(2) Connect the 2 SST, then connect them to the seat
belt pretensioner.
SST 09082-00700, 09082-00740
NOTICE:
Battery H11402 To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(3) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(4) Close all the doors and windows of the vehicle.
HINT:
Do not close the window fully. Allow clearance for inserting the
SST wire harness.
NOTICE:
10 m or more Take care not to damage the SST wire harness.
R13455 (5) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (-) termi-
nal.
(g) Activate the seat belt pretensioner.
(1) Confirm that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and activate the
seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously as the LED
of the SST activation switch lights up.
BO-248
BODY - SEAT BELT PRETENSIONER
(h) Dispose of the front seat outer belt (with seat belt preten-
sioner).
CAUTION:
S The front seat outer belt is very hot when the seat belt
pretensioner is activated. Leave it alone for at least 30
minutes after activation.
S Use gloves and safety glasses when handling a front
seat outer belt with activated seat belt pretensioner.
S Always wash your hands with water after completing
the operation.
S Do not apply water to a front seat outer belt with acti-
vated seat belt pretensioner.
HINT:
When scrapping a vehicle, activate the seat belt pretensioner
and scrap the vehicle with activated front seat outer belt still
installed.
2. ACTIVATION WHEN DISPOSING OF FRONT SEAT
OUTER BELT ONLY
NOTICE:
S When disposing of the front seat outer belt (with seat
belt pretensioner) only, never use the customer's ve-
hicle to activate the seat belt pretensioner.
S Be sure to follow the procedure given on the next
page when activating the seat belt pretensioner.
Negative
(a) Disconnected the negative (-) terminal cable from the
Battery battery.
Terminal HINT:
Have a battery ready as the power source when activating the
seat belt pretensioner.
NOTICE:
If the cable is disconnected from the negative battery termi-
nal, the preset AM and FM stations stored in memory are
BO4111 erased. Be sure to make note of them before disconnecting
the cable.
CAUTION:
Work must be started at least 90 seconds after the ignition
switch is turned to the LOCK position and the cable is dis-
connected from the negative (-) battery terminal.
(The SRS is equipped with a back-up power source. If work
is started within 90 seconds of disconnecting the cable
from the negative (-) battery terminal, the SRS may deploy.)
(b) Remove the front seat outer belt (see page BO-229).
HINT:
Cut the belt near the seat belt retractor.
BO-249
BODY - SEAT BELT PRETENSIONER
(c) Check the functioning of SST (see step 1-(a)).
SST 09082-00700, 09082-00740
(1) Disconnect the SST from the battery.
Battery
SST
AB0158
(d) Install the SST.
(1) Connect the 2 SST, then connect them to the seat
belt pretensioner.
SST 09082-00700, 09082-00740
SST SST NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
Battery H11402
(2) Place the front seat outer belt on the ground and
cover it with the disc wheel with tire.
NOTICE:
Place the front seat outer belt as shown in the illustration.
(3) Move the SST at least 10 m (33 ft) away from the
disc wheel.
SST NOTICE:
Take care not to damage the SST wire harness.
H11521 (e) Activate the seat belt pretensioner.
(1) Connect the SST red clip to the battery positive (+)
terminal and black clip to the battery negative (-)
terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel.
(3) Press the SST activation switch and activate the
seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously as the LED
of the SST activation switch lights up.
10 m or more
R05181
BO-250
BODY - SEAT BELT PRETENSIONER
(f) Dispose of the front seat outer belt (with seat belt preten-
sioner).
CAUTION:
S The front seat outer belt is very hot when the seat belt
pretensioner is activated. Leave it alone for at least 30
minutes after activation.
S Use gloves and safety glasses when handling a front
seat outer belt with activated seat belt pretensioner.
H11405 S Always wash your hands with water after completing
the operation.
S Do not apply water to a front seat outer belt with acti-
vated seat belt pretensioner.
(1) Remove the disc wheel and SST.
(2) Place the front seat outer belt in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts.
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