Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra bo wind inst
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BO-75
BODY - WINDSHIELD
BO4Q4-02
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
Adhesive
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a shop rag
saturated in cleaner.
HINT:
BO4420
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
(a) Remove the damaged stoppers and dam.
(b) Using a scraper, remove the adhesive sticking to the
glass.
(c) Clean the glass with cleaner.
NOTICE:
S Be careful not to damage the glass.
S Do not touch the glass face after cleaning it.
BO5231
3. w/ No. 1 stopper:
REPLACE NO. 1 STOPPERS
(a) Remove the damaged stoppers.
(b) Cut off the old adhesive around the stopper installation
area.
NOTICE:
Be careful not to damage the body.
(c) Clean the installation area.
H12587 (d) Attach new stoppers to the body so that the notches on
the body will align with the stoppers as shown in the il-
lustration.
HINT:
Make sure that the stoppers are installed facing the correct
direction.
4. INSTALL NEW STOPPERS
Attach new stoppers to the glass with the ceramic notches on
the glass aligned with the stoppers as shown in the illustration.
8.0 mm (0.315 in.) HINT:
Make sure that the stoppers are installed facing the correct
direction.
Stopper
H11171
BO-76
BODY - WINDSHIELD
5. INSTALL NEW DAM
a
Install a new dam with double-stick tape as shown in the il-
lustration.
a A: 7.0 mm (0.276 in.)
a NOTICE:
a
Do not touch the glass surface after cleaning it.
b
b
a-a b-b
Along Datum
Line
A
H11172
6. POSITION GLASS
(a) Place the glass in the correct position.
(b) Check that all contacting parts of the glass rim are perfect-
ly even.
(c) Place reference marks between the glass and body.
(d) Remove the glass.
BO2820
7. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black-col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
BO4421
8. COAT CONTACT SURFACE OF BODY WITH PRIMER
Primer M "M"
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:
S Let the primer coating dry for 3 minutes or more.
S Do not coat Primer M to the adhesive.
Primer M
S Do not keep any of the opened Primer M for later use.
Adhesive H02865
BO-77
BODY - WINDSHIELD
9. COAT CONTACT SURFACE OF GLASS WITH PRIMER
a "G"
(a) Using a brush or sponge, coat the edge of the glass and
a
the contact surface with Primer G.
b (b) When the primer is coated wrongly to the area other than
b
the specified, wipe it off with a clean shop rag before the
primer dries.
c
NOTICE:
c S Let the primer coating dry for 3 minutes or more.
S Do not keep any of the opened Primer G for later use.
a-a b-b
c-c
Primer G
H11173
10. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
Adhesive HINT:
After cutting off the tip, use all adhesive within the time de-
A scribed in the table below.
Temperature Tackfree time
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