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ovi


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                                                                                                                 BR-35
                                                      BRAKE     -   BRAKE BOOSTER ASSEMBLY (Double Cab)


      GOOD                         NO GOOD            BRAKE BOOSTER ASSEMBLY
                                                      (Double Cab)                                                 BR1XE-02


                                                      ON-VEHICLE INSPECTION
                                                      1.      INSPECT BRAKE BOOSTER
                                                      (a)     Air tightness check.
                  3rd                                         (1) Start the engine and stop it after 1 or 2 minutes. De-
            2nd
      1st                                                            press the brake pedal several times slowly.
                                         BR2238
                                                      HINT:
                                                      If the pedal goes down farthest the 1st time, and gradually rises
                                                      at the 2nd or 3rd time, the booster is airtight.
                                                             (2) Depress the brake pedal while the engine is run-
                                                                    ning, and stop the engine with the pedal depressed.
                                                      HINT:
                                                       S     If there is no change in the pedal reserve distance after
                                                             holding the pedal for 30 seconds, the booster is airtight.
                                                       S     If not, replace the brake booster.



                                                      (b)     Operating check.
                                                              (1) Depress the brake pedal several times with the igni-
                                                                   tion switch OFF and check that there is no change
                                                                   in the pedal reserve distance.
                                                              (2) Depress the brake pedal and start the engine.
                                                      HINT:
                                                      S      If the pedal goes down slightly, the operation is normal.
                                                      S      If not, replace the brake booster.
                                         BR2237       (c) Start the engine and stop it after 1 or 2 minutes. Depress
                                                             the brake pedal several times slowly.
                                                      If the pedal goes down farthest the 1st time, but gradually rises
                                                      after the 2nd or 3rd time, the booster is air tight.
                                                      2.     INSPECT VACUUM CHECK VALVE
                                                      (a) Check the vacuum check valve.
                                                             (1) Slide the clip and disconnect the vacuum hose.
                                                             (2) Remove the vacuum check valve.




                                                              (3)   Check that there is ventilation from the booster to
                                                                    the engine, and no ventilation from the engine to the
Ventilation                                                         booster.
                                                              (4)   If any fault is found, replace the vacuum check
                                                                    valve.

                        No Ventilation

                                             F18755



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