Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra di eg1grfe cip03258

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
cip03258


>> Download cip03258 documenatation <<

Text preview - extract from the document
                                                                                                                                        DI-197
                                                   DIAGNOSTICS        -     ENGINE (1GR-FE)
                                                                                                                                            DIDUJ-01




    DTC                  P0327               Knock Sensor 1 Circuit Low Input (Bank 1 or
                                             Single Sensor)


    DTC                  P0328               Knock Sensor 1 Circuit High Input (Bank 1
                                             or Single Sensor)


    DTC                  P0332               Knock Sensor 2 Circuit Low Input (Bank 2)


    DTC                  P0333               Knock Sensor 2 Circuit High Input (Bank 2)

CIRCUIT DESCRIPTION
A flat type knock sensor (non-resonant type) has the structure that can detect the vibration in a wider band
of frequency from about 6 kHz to 15 kHz and has the following features.
Knock sensors are fitted on the right bank and left bank of the cylinder block to detect engine knocking.
Each knock sensor contains a piezoelectric element which generates voltage when it becomes deformed.
Generation of the voltage occurs when the cylinder block vibrates due to knocking. If engine knocking oc-
curs, the ignition timing is retarded in order to suppress the knocking.
   DTC No.                        DTC Detection Condition                                                  Trouble Area
                                                                                 S Short in knock sensor 1 or 2 circuit
   P0327
               Output voltage of the knock sensor 1 or 2 is 0.5 V or less        S Knock sensor 1 or 2
   P0332
                                                                                 S ECM
                                                                                 S Open in knock sensor 1 or 2 circuit
   P0328
               Output voltage of the knock sensor 1 or 2 is 4.5 V or more        S Knock sensor 1 or 2
   P0333
                                                                                 S ECM

      KNK1 Signal Waveform               1V/ DIV          Reference: Inspection using the oscilloscope.
                                                          The correct waveform is as shown.
                                                                              Item                                        Details
                                                                                                                     KNK1 - EKNK
                                         GND                                 Terminal                                     or
                                                                                                                     KNK2 - EKN2
                                                                                                                  0.01 to 10 V/Division,
                                                                      Equipment Settings
                                                                                                                0.01 to 10 msec./Division
                                                                                                             After warming up the engine,
           1 msec./ Division                                                Condition
                                                A23675                                                    keep the engine speed at 4,000 rpm.
DI-198
                                                      DIAGNOSTICS      -   ENGINE (1GR-FE)

MONITOR DESCRIPTION
The knock sensor located on the cylinder block detects spark knock.
When spark knock occurs, the sensor pick-up vibrates in a specific frequency range. When the ECM detects
the voltage in this frequency range, it retards the ignition timing to suppress the spark knock.
If there is a defect in the knock sensor or an open or short circuit, the voltage level will deviate outside the
normal operating range. The ECM interprets this deviation as a defect in the knock sensor and sets a DTC.
Example:
When the knock sensor voltage output is less than 0.5 V, or more than 4.5 V, and if either the condition contin-
ues for more than 3 sec.

MONITOR STRATEGY
                                                                                             Knock sensor (Bank 1) range check (Low volt-
                                                                 P0327
                                                                                             age)
                                                                                             Knock sensor (Bank 1) range check (High volt-
                                                                 P0328
                                                                                             age)
              Related DTC
              R l t d DTCs
                                                                                             Knock sensor (Bank 2) range check (Low volt-
                                                                 P0332
                                                                                             age)
                                                                                             Knock sensor (Bank 2) range check (High volt-
                                                                 P0333
                                                                                             age)
                                                         Main sensors/components             Knock sensor
                                                                                             Crankshaft position sensor, Camshaft position
      Required sensors/components
                                                      Related sensors/components             sensor, Engine coolant temperature sensor,
                                                                                             Mass air flow meter
          Frequency of operation             Continuous
                    Duration                 1 sec.
                  MIL operation              Immediate
          Sequence of operation              None


TYPICAL ENABLING CONDITIONS
                                                                                    Specification
                      Item
                      It
                                                                Minimum                                         Maximum
The monitor will run whenever these
                                                                                   See page DI-18
DTCs are not present

Battery voltage                                                  10.5 V                                             -
Time after engine start                                          5 sec.                                             -
Ignition switch                                                                         ON
Starter                                                                                 OFF


TYPICAL MALFUNCTION THRESHOLDS
                        Detection Criteria                                                     Threshold
Knock sensor range check (Low voltage) P0327, P0332:
Knock sensor voltage                                                                         Less than 0.5 V
Knock sensor range check (High voltage) P0328, P0333:
Knock sensor voltage                                                                         More than 4.5 V
                                                                                                                        DI-199
                                                DIAGNOSTICS        -    ENGINE (1GR-FE)

WIRING DIAGRAM
             K1                                                                                              ECM
             Knock Sensor 1
             (Bank 1)                                                                                              5V
                                                          2                                        29
                                       B                                              G               KNK1
                                                         EF2                                       E6
             1            2
                                             (*1)
                                                          5                                        28
                                      W                                               R               EKNK
                                                         EF2                                       E6
                          (*1)
                                                          1
             K2                       (*1)    BR                   BR             (*1)
             Knock Sensor 2                              EF2
                                                                         BR               (*1)
             (Bank 2)                                                                                              5V
                          (*1)                            4                                        21
                                      G                                           W       (*1)        KNK2
                                                         EF2                                       E6
             1            2
                                             (*1)         6                               (*1)     20
                                      R                                           B                   EKN2
                                                         EF2                                       E6
                                                                   E
                                                    BR                             BR
                                                               E              E
                                 EV
                                                                       J65
                                                                       J/C                *1: Shielded
                                                                                                                         A23569




INSPECTION PROCEDURE
HINT:
S       DTC P0327 and P0328 are for the bank 1 knock sensor circuit.
S       DTC P0332 and P0333 are for the bank 2 knock sensor circuit.
S       Read freeze frame data using the hand-held tester. Freeze frame data records the engine conditions
        when a malfunction is detected. When troubleshooting, freeze frame data can help determine if the
        vehicle was running or stopped, if the engine was warmed up or not, if the air-fuel ratio was lean or
        rich, and other data from the time the malfunction occurred.
DI-200
                                             DIAGNOSTICS        -   ENGINE (1GR-FE)



   1      Connect hand-held tester, and check knock sensor circuit.

                                                   PREPARATION:
                   EF2              ECM            (a) Disconnect the EF2 connector.
Knock Sensor                                       (b) Using lead wires, connect the EF2 connectors as follows.
                                29
                                   KNK1                                     Male Connector - Female Connector
               5         5      E6
  1       2
                                28 EKNK                                            Terminal 5 - Terminal 6
               2         2      E6
                                                                                   Terminal 2 - Terminal 4
                                21 KNK2
               6         6       E6                                                Terminal 6 - Terminal 5
  1       2                     20 EKN2                                            Terminal 4 - Terminal 2
               4         4      E6
                                                   (c) Warm up the engine.
       Male                  Female                (d) Run the engine at 3,000 rpm for 10 seconds or more.
       Connector   EF2       Connector             CHECK:
                                                   (a) Connect the hand-held tester to the DLC3.
                                                   (b) Turn the ignition switch to ON and turn the hand-held tes-
                                                       ter ON.
                                                   (c) Select the item: DIAGNOSIS / ENHANCED OBD II / DTC
                                                       INFO / CURRENT CODES.
                                                   (d) Read DTCs.
                                          A23676
                                                       Result :
                                                                                Display                         Proceed to
                                                                DTCs same as when vehicle brought in
                                                                  P0327, P0328  P0327, P0328
                                                                                                                    A
                                                                                or
                                                                   P0332, P0333  P0332, P0333
                                                              DTCs different from when vehicle brought in
                                                                  P0327, P0328  P0332, P0333
                                                                                                                    B
                                                                                  or
                                                                   P0332, P0333  P0327, P0328

                                                   (e)       Reconnect the EF2 connector.

                                                         B          Go to step 4.




   A
                                                                                                  DI-201
                                     DIAGNOSTICS   -   ENGINE (1GR-FE)



 2     Check for open and short in harness and connector between EF2 connector and
       ECM (See page IN-30).


                                             NG        Repair or replace harness or connector.


OK



 3     Measure voltage between terminals KNK1 and EKNK, KNK2 and EKN2 of ECM.

                                           PREPARATION:
                                           (a) Disconnect the E6 ECM connector.
       KNK2        EKN2
                                           (b) Turn the ignition switch to ON.
                                           CHECK:
                                           Measure the voltage between the specified ECM terminals.
                                           OK:
          E6                                   Standard:
KNK1             EKNK                                       Tester Connection          Specified Condition
                                  B17411               KNK1 (E6-29) - EKNK (E6-28)        4.5 to 5.5 V
                                                       KNK2 (E6-21) - EKN2 (E6-20)        4.5 to 5.5 V
                                           (a)   Reconnect the ECM connector.

                                             NG        Replace ECM (See page SF-66).


OK



Check for intermittent problems
(See page DI-11).
DI-202
                                         DIAGNOSTICS   -   ENGINE (1GR-FE)



     4      Check knock sensor.

    Wire Harness Side:                         PREPARATION:
                                               Disconnect the EF2 connector.
                Male Connector                 CHECK:
                                               (a) Check the resistance between the terminals of the EF2
         EF2
                                                    male connector.
                                               OK:
                                                    Standard:
                  Front View                                    Tester Connection            Specified Condition
                                      A23674                 EF2 male connector 2 -5           120 to 280 k
                                                             EF2 male connector 4 - 6          120 to 280 k
                                               (b)   Reconnect the EF2 connector.

                                                 OK        Check for intermittent problems
                                                           (See page DI-11).


     NG



     5      Check for open and short in harness and connector between EF2 connector and
            knock sensor (See page IN-30).

HINT:
S        If DTC P0327 or P0328 has changed to P0332 or P0333, check the knock sensor circuit on the right
         bank side.
S        If DTC P0332 or P0333 has changed to P0327 or P0328, check the knock sensor circuit on the left
         bank side.

                                                 NG        Repair or replace harness or connector.


     OK



    Replace knock sensor.



◦ Jabse Service Manual Search 2026 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo