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cip0617


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DI-276
                                                         DIAGNOSTICS       -   ENGINE (1GR-FE)
                                                                                                                                             DIDTX-01




     DTC                      P0617               Starter Relay Circuit High

MONITOR DESCRIPTION
While the engine is being cranked, the battery positive voltage is applied to terminal STA of the ECM.
If the vehicle is being driven and the ECM detects the starter control signal (STA), the ECM concludes that
the starter control circuit is malfunctioning. The ECM will turn on the MIL and a DTC is set.
   DTC No.                            DTC Detection Condition                                                    Trouble Area
                   When all conditions (a), (b) and (c) are satisfied for 20 seconds
                                                                                       S Park/neutral position switch
                   with battery (+B) voltage 10.5 V or more
                                                                                       S Starter relay circuit
    P0617          (a) Vehicle speed y 12.43 mph (20 km/h)
                                                                                       S Ignition switch
                   (b) Engine revolution y 1,000 rpm
                                                                                       S ECM
                   (c) STA signal ON


MONITOR STRATEGY
                 Related DTCs                                        P0617                           Starter signal error
                                                           Main sensors/components                   Starter signal
      Required sensors/components
      R   i d         /        t
                                                         Related sensors/components                  Vehicle speed sensor, Engine speed sensor
          Frequency of operation               Continuous
                   Duration                    20 sec.
                 MIL operation                 Immediate
          Sequence of operation                None


TYPICAL ENABLING CONDITIONS
                                                                                             Specification
                     Item
                     It
                                                                    Minimum                                                 Maximum
The monitor will run whenever this DTC is
                                                                                           See page DI-18
not present

Battery voltage                                                      10.5 V                                                   -
Vehicle speed                                                 12.43 mph (20 km/h)                                             -
Engine RPM                                                         1,000 rpm                                                  -


TYPICAL MALFUNCTION THRESHOLDS
                       Detection Criteria                                                               Threshold
Starter signal                                                            ON (at "more than 12.43 mph (20 km/h) and more than 1,000 rpm")
                                                                                                                                DI-277
                                                    DIAGNOSTICS         -   ENGINE (1GR-FE)

WIRING DIAGRAM
  MT:
                                                                                                                               ECM
                                                          Driver Side J/B
                                                                  STA                                   J/C
                                                      3                         6              E                 A         11
                                                     1I                        1F      B      J29                      B   E5 STA
                                                                                                                J28
                         I23
                         Ignition SW
                                                B-W
                       AM2        ST2 G-B
                  7                   8
                                                              G-B G-B
                W-R
                                           34 J27     17 J27        J27 27          J27 29
   8 IA9                                                                                                G-R
                                                                                             J/C

            W-R                            17 J26     34 J26        J26 10          J26 12


            2                                   B-W           G-Y       G-R                         3
                                                                                                    ST  T13
                                                              2       2
                                                                                                        TVIP
        2                Engine                           3       2                                SRLY ECU
                         Room                                                                      8
                 AM2                            Engine                      ST
                         R/B                    Room                        Relay
        1                                       R/B
                                                                                                            P

                                                                                                   1
            2                                             5       1                                             C10
                                                              2       2                                         Clutch
                                                                                                                Start SW
                                                              B-W                    G-R           2

                B-L (*1)                        B-W
                B (*2)                                                                                  W-B
                                            6 EB2

                                                B-W
                                                                                                    A
                                            1 S2                                                                J3
                            B          1                                                                        J/C
                                           S1       Starter


                   Battery                                                                             IF
                                                          *1: Towing Package
                                                          *2: Except Towing Package


                                                                                                                                    A23585
DI-278
                                                                                   DIAGNOSTICS                      -    ENGINE (1GR-FE)



          AT:
                                                                                                                                                                                ECM
                                                                                                      J12      A22
                                            J/C                                                       J/C      ACC Cut Relay
                                       22            5                                                                                               G                    17
                                      J26           J27             V-W                                      V-W                                                          E3 ACCR
                                                            I23                                  C          C   2       1
                                                            Ignition SW

                      V-W                                 2 AM1       ACC 3                            L-R                       L-O
                                                                                                                    3            4

                                                                                   Driver Sid R/B
                      2                                                                 STA                                                              15
                                                          7 AM2       ST2 8 B-W 3                  6                                                                      12
Engine Room R/B




                                                                                                                                              R-L               R-L
                                                                                1I                1F                                                     IE1              E5 STSW
                  2
                              ECU-B




                                            W
                                                          W-R         G-Y
                  1
                                                                                                                                                                           8
                                                                                                                                                                L-R
                                                                                                                                                                          E6 NSW
                      2                                    25 J27                        17 J27              J27 27             J27 29

                                                                                                                                    J/C                                   11
                                      7 IA9 8 IA9                                                                                                                         E5 STA
                          B                                 8 J26                         34 J26             J26 10             J26 12
                                                W
                                                          W-R       G-Y                                G-Y        G-R

                      2                     2         2         2                                     2         2                                                   P1
                                                                                                                                                     P              Park/ Neutral
                                                                               Engine Room R/B




                                                                                                  3         2                                        N              Position SW
                  2                     2             2         2
                              Short                                                                                     ST                   W-B G-R
                                                AM1       AM2        ST3                                                          G-R
                              Pin                                                                                       Relay
                                                                                                                                                                P
                  1                     1             1         1                                 5         1
                                        2                                                                                                       3
                                                                                                                                                ST       T13          P
                                                ALT                                                   2         2
                                                                                                                                                         TVIP
                                                                                                                                               SRLY      ECU
                                        1                                                                                                       8
                                                                                                          B-W                                       A J28             A J28

                      2                                                                                                                                                       J/C
                                      Engine Room R/B                                            6 EB2                                                   E J29
                          B-L (*1)                                                                                                                       P
                                                                                                       B-W                             A
                          B (*2)                                                                                                               J23
                                                                                                                                               J/C
                                                                                       1 S1
                                                      B                    1                                                             A
                                                                                      S2
                                                                                                                                             W-B
                                                                                                                Starter
                                  Battery                                                                                                IE
                                                                                                                                                         *1: Towing Package
                                                                                                                                                         *2: Except Towing Package
                                                                                                                                                                                    A23584
                                                                                                        DI-279
                                         DIAGNOSTICS     -   ENGINE (1GR-FE)

INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand-held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, freeze frame data can help determine if the vehicle was
running or stopped, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, as well as other
data from the time when a malfunction occurred.

   1      Connect hand-held tester, and check STA signal.

PREPARATION:
(a) Connect the hand-held tester to the DLC3.
(b) Turn the ignition switch to ON, and push the hand-held tester main switch ON.
(c) When using hand-held tester, enter the following menu: DIAGNOSIS / ENHANCED OBD II / DATA
    LIST / ALL / STARTER SIG.
CHECK:
Read the STA signal on the hand-held tester while the starter operates.
OK:
    Standard:
        Ignition Switch Position                   ON                                    START
            STARTER SIG                            OFF                                    ON


                                                 OK          Go to step 5.


   NG



   2      Check park/neutral position switch (See page DI-993).


                                                 NG          Replace park/neutral position switch.
                                                             Go to step 4 after the replacement.


   OK



   3      Check ignition switch (See page BE-37).


                                                 NG          Replace ignition switch.
                                                             Go the step 5 after the replacement.


   OK
DI-280
                                                DIAGNOSTICS     -   ENGINE (1GR-FE)



   4       Connect hand-held tester, and check STA signal.

PREPARATION:
(a) Connect the hand-held tester to the DLC3.
(b) Turn the ignition switch to ON, and push the hand-held tester main switch ON.
(c) On the hand-held tester, enter the following menu: DIAGNOSIS / ENHANCED OBD II / DATA LIST
    / ALL / STARTER SIG.
CHECK:
Read the STA signal on the hand-held tester while the starter operates.
OK:
    Standard:
         Ignition Switch Position                          ON                                      START
             STARTER SIG                                 OFF                                        ON


                                                      NG            Repair or replace harness or connector.


  OK



   5       Check DTC reoccur

PREPARATION:
(a) Connect the hand-held tester.
(b) Turn the ignition switch to ON and hand-held tester main switch ON.
(c) Clear DTC (See page DI-42).
(d) Drive the vehicle more than 25 mph (40 km/h) for 20 seconds or more.
CHECK:
Check DTC reoccur.
RESULT:
                         Display (DTC Output)                                         Proceed to
                                P0617                                                     A
                            No DTC output                                                 B


                                                       A            Replace ECM (See page SF-66).


   B



 Check for intermittent problems
 (See page DI-11).



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