Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra di eg1grfe cip21202

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
cip21202


>> Download cip21202 documenatation <<

Text preview - extract from the document
                                                                            DI-299
                                       DIAGNOSTICS   -   ENGINE (1GR-FE)
                                                                             DIDU3-01




    DTC             P2120          Throttle/Pedal Position Sensor/Switch "D"
                                   Circuit


    DTC             P2122          Throttle/Pedal Position Sensor/Switch "D"
                                   Circuit Low Input


    DTC             P2123          Throttle/Pedal Position Sensor/Switch "D"
                                   Circuit High Input


    DTC             P2125          Throttle/Pedal Position Sensor/Switch "E"
                                   Circuit


    DTC             P2127          Throttle/Pedal Position Sensor/Switch "E"
                                   Circuit Low Input


    DTC             P2128          Throttle/Pedal Position Sensor/Switch "E"
                                   Circuit High Input


    DTC             P2138          Throttle/Pedal Position Sensor/Switch
                                   "D"/"E" Voltage Correlation
HINT:
This is the repair procedure for the "accelerator pedal position sensor".
DI-300
                                        DIAGNOSTICS                                                       -   ENGINE (1GR-FE)

CIRCUIT DESCRIPTION
HINT:
S     This electrical throttle control system does not use a throttle cable.
S     This accelerator pedal position sensor is a non-contact type.
The accelerator pedal position sensor is mounted in the accelerator pedal to detect the angle of the accelera-
tor pedal. This sensor is electronically controlled and uses Hall-effect elements.
In the accelerator pedal position sensor, the voltage applied to terminals VPA and VPA2 of the ECM changes
between 0 V and 5 V in proportion to the angle of the accelerator pedal. The VPA is a signal to indicate the
actual accelerator pedal angle and is used for the engine control. VPA2 is used to detect malfunctions of
the sensor itself.
The ECM judges the current angle of the accelerator pedal from these signals input from terminals VPA and
VPA2, and the ECM controls the throttle motor based on these signals.


                                                 Accelerator Pedal Position Sensor Output Voltage (V)

                                                                                                                         *1                    *2


    Accelerator Pedal            ECM                                                                           5
    Position Sensor

                Magnet                                                                                  3.7 to 4.4

     IC No. 1             VPA                                                                           2.9 to 3.6

                          EPA

                          VCPA                                                                                1.6

                                                                                                              1.4
                          VPA2

                          EPA2                                                                                                                           25
                                                                                                                                Usable Range
     IC No. 2             VCP2                                                                                          0

                                                                                                                     Accelerator Pedal Turning Angle (deg)
                 Magnet




                                                                                                                *1 : Accelerator Pedal Fully Released
                                                                                                                *2 : Accelerator Pedal Fully Depressed


 A19694                                                                                                                                                       A19803
                                                                                                                                            DI-301
                                                    DIAGNOSTICS          -     ENGINE (1GR-FE)


                                   DTC Detection Condition
   DTC No.                                                                                                  Main trouble Area
                  (Open or short in accelerator pedal position sensor circuit)

               Condition (a) continues for 0.5 seconds or more:                      S Accelerator pedal position sensor
   P2120
               (a) VPA x 0.4 V or VPA y 4.8 V                                        S ECM
                                                                                     S Accelerator pedal position sensor
               Condition (a) and (b) continues for 0.5 seconds or more:
                                                                                     S VCPA circuit open
   P2122       (a) VPA x 0.4 V
                                                                                     S VPA circuit open or ground short
               (b) VPA2 y 0.04 V
                                                                                     S ECM

                                                                                     S Accelerator pedal position sensor
               Condition (a) continues for 2.0 seconds or more:
   P2123                                                                             S EPA circuit open
               (a) VPA y 4.8 V
                                                                                     S ECM
               Condition (a) continues for 0.5 seconds or more:
                                                                                     S Accelerator pedal position sensor
   P2125       (a) VPA2 x 1.2 V or VPA2 y 4.8 V and 0.4 V x VPA x 3.45
                                                                                     S ECM
                   V
                                                                                     S Accelerator pedal position sensor
               Condition (a) and (b) continues for 0.5 seconds or more:
                                                                                     S VCP2 circuit open
   P2127       (a) VPA2 x 1.2 V
                                                                                     S VPA2 circuit open or ground short
               (b) VPA y 0.04 V
                                                                                     S ECM
               Condition (a) and (b) continues for 2.0 seconds or more:              S Accelerator pedal position sensor
   P2128       (a) VPA2 y 4.8 V                                                      S EPA circuit open
               (a) 0.4 V x VPA x 3.45 V                                              S ECM
               Condition (a) or (b) continues for 2.0 seconds or more:               S VPA and VPA2 circuit are short circuited
   P2138       (a) |VPA - VPA2| x 0.02 V                                             S Accelerator pedal position sensor
               (b) VPA x 0.4 V and VPA2 x 1.2 V                                      S ECM
HINT:
After confirming DTC P2120, P2122, P2123, P2125, P2127, P2128 and P2138 use the OBD II scan tool
or the hand-held tester to confirm the accelerator pedal opening percentage.
                                                                             Accelerator pedal position expressed as voltage
               Trouble area                          Accelerator pedal completely released                  Accelerator pedal fully depressed
                                                   ACCEL POS #1                 ACCEL POS #2            ACCEL POS #1              ACCEL POS #2
              VC circuit open                          0 to 0.2 V                  0 to 0.2 V              0 to 0.2 V               0 to 0.2 V
      VPA circuit open or ground short                 0 to 0.2 V                 1.2 to 2.0 V             0 to 0.2 V              3.4 to 5.3 V
     VPA2 circuit open or ground short                0.5 to 1.1 V                 0 to 0.2 V             2.6 to 4.5 V              0 to 0.2 V
              E2 circuit open                         4.5 to 5.5 V                4.5 to 5.5 V            4.5 to 5.5 V             4.5 to 5.5 V


MONITOR DESCRIPTION
When VPA or VPA2 deviates from the standard, or the difference between the voltage outputs of the two
sensors is less than threshold, the ECM concludes that there is a defect in the accelerator pedal position
sensor. The ECM turns on the MIL and a DTC is set.
Example:
When the voltage output of the VPA is below 0.4 V or exceeds 4.8 V.

FAIL SAFE
The accelerator pedal position sensor has two (main and sub) sensor circuits. If a malfunction occurs in ei-
ther of the sensor circuits, the ECM detects the abnormal signal voltage difference between the two sensor
circuits and switches to limp mode. In limp mode, the remaining circuit is used to calculate the accelerator
pedal opening to allow the vehicle to continue driving.
If both circuits malfunction, the ECM regards the opening angle of the accelerator pedal to be fully closed.
In this case, the throttle valve will remain closed as if the engine is idling.
If a "pass" condition is detected and then the ignition switch is turned OFF, the fail-safe operation will stop
and the system will return to normal condition.
DI-302
                                               DIAGNOSTICS          -   ENGINE (1GR-FE)

MONITOR STRATEGY
                                                                                          Accelerator position sensor 1 (VPA) range check
                                                           P2120
                                                                                          (Fluttering)
                                                                                          Accelerator position sensor 1 (VPA) range check
                                                           P2122
                                                                                          (Low voltage)
                                                                                          Accelerator position sensor 1 (VPA) range check
                                                           P2123
                                                                                          (High voltage)
                                                                                          Accelerator position sensor 2 (VPA2) range
              Related DTCs                                 P2125
                                                                                          check (Fluttering)
                                                                                          Accelerator position sensor 2 (VPA2) range
                                                           P2127
                                                                                          check (Low voltage)
                                                                                          Accelerator position sensor 2 (VPA2) range
                                                           P2128
                                                                                          check (High voltage)
                                                                                          Accelerator position sensor correlation range
                                                           P2138
                                                                                          check

      Required sensors/components     Accelerator position sensor
          Frequency of operation      Continuous
                    Duration          2 sec.
                  MIL operation       Immediate
          Sequence of operation       None


TYPICAL ENABLING CONDITIONS
                                                                                 Specification
                      Item
                      It
                                                          Minimum                                            Maximum
The monitor will run whenever these
                                                                                See page DI-18
DTCs are not present

Ignition switch                                                                      ON
Throttle control motor power                                                         ON
                                                                                                                    DI-303
                                                     DIAGNOSTICS   -   ENGINE (1GR-FE)

TYPICAL MALFUNCTION THRESHOLDS
                      Detection Criteria                                                   Threshold
P2120:
Either of the following conditions is met                                                Condition 1 or 2
1. VPA1 voltage when VPA2 voltage is 0.04 V or more                                       0.4 V or less
2. VPA1 voltage                                                                           4.8 V or more
P2122:
VPA1 voltage when VPA2 voltage is 0.04 V or more                                          0.4 V or less
P2123:
VPA1 voltage                                                                              4.8 V or more
P2125:
Either of the following conditions is met                                                Condition 1 or 2
1. VPA2 voltage when VPA1 voltage is 0.04 V or more                                       1.2 V or less
2. VPA2 voltage when VPA1 voltage is 0.4 to 3.45 V                                        4.8 V or more
P2127:
VPA2 voltage when VPA1 voltage is 0.04 V or more                                          1.2 V or less
P2128:
VPA2 voltage when VPA1 voltage is 0.4 to 3.45 V                                           4.8 V or more
P2138:
Either of the following condition is met:                                                Condition 1 or 2
1. Difference between VPA1 and VPA2 voltage                                              0.02 V or less
2. Both of the following conditions are met:                                               (a) and (b)
(a) VPA1 voltage                                                                          0.4 V or less
(b) VPA2 voltage                                                                          1.2 V or less


COMPONENT OPERATING RANGE
                          Parameter                                                      Standard Value
VPA voltage                                                                   More than 0.4 V and less than 4.8 V
VPA2 voltage                                                                  More than 1.2 V and Less than 4.8 V
Difference between VPA and VPA2 voltages                                               More than 0.02 V
DI-304
                                      DIAGNOSTICS   -   ENGINE (1GR-FE)

WIRING DIAGRAM

         A20
         Accelerator Pedal
         Position Sensor                                                           ECM
                                                                          18
                                                          R-G
                      VPA                                                 E3 VPA
                             6 (*1)
                             5 (*2)                                       20
                                                          V-R
                      EPA                                                 E3
                             5 (*1)                                          EPA
                             1 (*2)                                       26
                                                          P-G
                     VCPA                                                 E3 VCPA
                             4 (*1)
                             4 (*2)                                       19 VPA2
                                                           L
                     VPA2                                                 E3
                             3 (*1)
                             2 (*2)                                       21
                                                          LG-R
                     EPA2                                                 E3
                             2 (*1)                                          EPA2
                             3 (*2)                                       27
                                                          G-R
                     VCP2                                                 E3 VCP2
                              1 (*1)
                              6 (*2)         *1: A/T
                                             *2: M/T
                                                                                         A23574
                                                                                                            DI-305
                                           DIAGNOSTICS    -   ENGINE (1GR-FE)

INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand-held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, freeze frame data can help determine if the vehicle was
running or stopped, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, as well as other
data from the time when a malfunction occurred.

   1      Connect hand-held tester, and read the voltage for accelerator pedal position
          sensor data.

                                                 PREPARATION:
                                                 (a) Connect the hand-held tester to the DLC3.
                                                 (b) Turn the ignition switch to ON and push the hand-held
                                                      tester main switch ON.
                                                 (c) Enter the following menu: DIAGNOSIS / ENHANCED
                                                      OBD II / DATA LIST / ETCS / ACCEL POS #1 and ACCEL
                                                      POS #2.
                             Released
                                                 CHECK:
       Depressed
                                        FI7052   Read the voltage for the accelerator pedal position sensor data.
                                                 OK:
                                                      Standard:
                                                     Accelerator pedal        ACCEL POS #1      ACCEL POS #2
                                                         Released               0.5 to 1.1 V     1.2 to 2.0 V
                                                        Depressed               2.6 to 4.5 V     3.4 to 5.3 V


                                                   OK         Go to step 5.


   NG
DI-306
                                           DIAGNOSTICS       -   ENGINE (1GR-FE)



   2      Check for open and short in harness and connector in VCPA, VCP2, VPA, VPA2
          EPA and EPA2 circuit between ECM and accelerator pedal position sensor.

 Wire Harness Side:                              PREPARATION:
 Accelerator Pedal Position Sensor (M/T)         (a) Disconnect the A20 accelerator pedal position sensor
          A20                                          connector.
                                                 (b) Disconnect the E3 ECM connector.
                                                 CHECK:
                                                 Measure the resistance between the wire harness side connec-
                                                 tors.
 EPA                                VCP2         OK:
         VPA2 EPA2 VCPA VPA                            Standard:
                                        A21022

                                                              Tester Connection           Specified Condition
 Wire Harness Side:                                      VPA (A20-5) - VPA   (E3-18)*1        Below 1 
 Accelerator Pedal Position Sensor (A/T)
                                                         VPA (A20-6) - VPA   (E3-18)*2        Below 1 
          A20                                            EPA (A20-1) - EPA   (E3-20)*1        Below 1 
                                                         EPA (A20-5) - EPA   (E3-20)*2        Below 1 
                                                        VCPA (A20-4) - VCPA (E3-26)           Below 1 
                                                       VPA2 (A20-2) - VPA2 (E3-19)*1          Below 1 
                                                       VPA2 (A20-3) - VPA2 (E3-19)*2          Below 1 
 VCP2                               VPA
         EPA2 VPA2 VCPA EPA                            EPA2 (A20-3) - EPA2 (E3-21)*1          Below 1 
                                        A21022

                                                       EPA2 (A20-2) - EPA2    (E3-21)*2       Below 1 
                                                       VCP2 (A20-6) - VCP2    (E3-27)*1       Below 1 
                            VPA2   E3
                                                       VCP2 (A20-1) - VCP2    (E3-27)*2       Below 1 

                                         VPA            VPA (A20-5) or VPA (E3-18) -
                                                                                           10 k or higher
                                                               Body ground*1

                                                        VPA (A20-6) or VPA (E3-18) -
                     EPA2                                                                  10 k or higher
                                                               Body ground*2
                                                        EPA (A20-1) or EPA (E3-20) -
                                                                                           10 k or higher
                                                               Body ground*1
                         EPA
                                        VCPA
                            VCP2        B17417          EPA (A20-5) or EPA (E3-20) -
                                                                                           10 k or higher
                                                               Body ground*2

                                                       VCPA (A20-4) or VCPA (E3-26) -
                                                                                           10 k or higher
                                                                Body ground

                                                       VPA2 (A20-2) or VPA2 (E3-19) -
                                                                                           10 k or higher
                                                               Body ground*1
                                                       VPA2 (A20-3) or VPA2 (E3-19) -
                                                                                           10 k or higher
                                                               Body ground*2

                                                       EPA2 (A20-3) or EPA2 (E3-21) -
                                                                                           10 k or higher
                                                               Body ground*1

                                                       EPA2 (A20-2) or EPA2 (E3-21) -
                                                                                           10 k or higher
                                                               Body ground*2

                                                       VCP2 (A20-6) or VCP2 (E3-27) -
                                                                                           10 k or higher
                                                               Body ground*1

                                                       VCP2 (A20-1) or VCP2 (E3-27) -
                                                                                           10 k or higher
                                                               Body ground*2
                                                 *1:   M/T
                                                 *2:   A/T
                                                                                                          DI-307
                                        DIAGNOSTICS    -   ENGINE (1GR-FE)



                                                NG         Repair or replace harness and connector.


OK



 3     Check voltage between terminals VCPA and EPA, and VCP2 and EPA2 of ECM
       terminals.

                                              PREPARATION:
A20                                           (a) Disconnect the A20 accelerator pedal position sensor
Accelerator Pedal
                                                  connector.
Position Sensor                               (b) Turn the ignition switch to ON.
Connector                                     CHECK:
                                              Measure the voltage between the specified terminals of the E3
                                              ECM connector.
                                              OK:
                                                  Standard:
                                                       Tester Connection            Specified Condition

                    EPA2 (-)   VCPA (+)           VCPA (E3-26) - EPA (E3-20)           4.5 to 5.5 V
                                                  VCP2 (E3-27) - EPA2 (E3-21)          4.5 to 5.5 V
                                E3




                     EPA (-)   VCP2 (+)
                                     B17448




                                                NG         Replace ECM (See page SF-66).


OK



 4     Replace accelerator pedal assembly.


NEXT
DI-308
                                              DIAGNOSTICS   -   ENGINE (1GR-FE)



   5     Check whether DTC output recurs (DTC P2120, P2122, P2123, P2125, P2127,
         P2128 or P2138)

PREPARATION:
(a) Connect the hand-held tester to the DLC3.
(b) Disconnect the battery terminals or remove the EFI No. 1 fuse and ETCS fuse (Clear DTCs).
(c) Start the engine.
(d) Drive the engine at idle for 15 seconds or more.
(e) On the hand-held tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC
    INFO / PENDING CODES.
CHECK:
Read the DTC output.
RESULT:
                       Display (DTC Output)                                       Proceed To
         P2120, P2122, P2123,P2125, P2127, P2128 or P2138                             A
                            No output                                                 B


                                                        B       System is OK.


   A



 Replace ECM (See page SF-66).



◦ Jabse Service Manual Search 2026 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo