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DI-512
                    DIAGNOSTICS   -   ENGINE (2UZ-FE)
                                                         DIDRB-01




    DTC   P0037   Oxygen Sensor Heater Control Circuit Low
                  (Bank 1 Sensor 2)


    DTC   P0038   Oxygen Sensor Heater Control Circuit High
                  (Bank 1 Sensor 2)


    DTC   P0057   Oxygen Sensor Heater Control Circuit Low
                  (Bank 2 Sensor 2)


    DTC   P0058   Oxygen Sensor Heater Control Circuit High
                  (Bank 2 Sensor 2)
                                                                                                                             DI-513
                                             DIAGNOSTICS    -   ENGINE (2UZ-FE)

CIRCUIT DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of the exhaust gas, a three-way cata-
lytic converter is used, but for the most efficient use of the three-way catalytic converter, the air-fuel ratio
must be precisely controlled so that it is always close to the stoichiometric air-fuel ratio.
The heated oxygen sensor has the characteristic which its output voltage changes suddenly in the vicinity
of the stoichiometric air-fuel ratio. This characteristic is used to detect the oxygen concentration in the ex-
haust gas and provide the ECM with feedback to control the air-fuel ratio.
When the air-fuel ratio becomes LEAN, the oxygen concentration in the exhaust increases and the heated
oxygen sensor informs the ECM of the LEAN condition (low voltage, i.e. less than 0.45 V).
When the air-fuel ratio is RICHER than the stoichiometric air-fuel ratio, the oxygen concentration in the ex-
haust gas is reduced and the heated oxygen sensor informs the ECM of the RICH condition (high voltage,
i.e. more than 0.45 V). The ECM judges by the voltage output from the heated oxygen sensor whether the
air-fuel ratio is RICH or LEAN and controls the injection time accordingly. However, if malfunction of the
heated oxygen sensor causes output of abnormal voltage, this disables the ECM for performing an accurate
air-fuel ratio control. The heated oxygen sensors include a heater which heats the zirconia element. The
heater is controlled by the ECM. When the intake air volume is low (the temperature of the exhaust gas is
low) current flows to the heater to heat the sensor for accurate oxygen concentration detection.

                                 Atmospheric Air
                                                                                                   Ideal Air-Fuel Mixture
                                                       Housing
                                                                                  Output Voltage


                                                      Solid Electrolyte
                                                      (Zirconia Element)
                                                      Platinum Electrode
                                                      Heater
                                                      Coating (Ceramic)
                     Cover                                                                Richer - Air Fuel Ratio - Leaner
                               Exhaust Gas
                                                                                                                                 B17386

HINT:
The ECM provides a pulse width modulated control circuit to adjust current through the heater. The heated
oxygen sensor heater circuit uses a relay on the B+ side of the circuit.
  Reference (Bank 1 Sensor 1 System Drawing):


                                                   Heated Oxygen Sensor                                       ECM
                               EFI Relay
    From                                                    Heater                                  HT1B
    Battery
              EFI Fuse No. 1               EFI Fuse No. 2
                                                            Sensor                                  OX1B
                                                                                                                       Duty
                                                                                                                       Control
                                                                                                   E2

                     Ground
                                                                                                    MREL



                                                                                                                                 A21040
DI-514
                                                    DIAGNOSTICS       -   ENGINE (2UZ-FE)


    DTC No.                        DTC Detecting Condition                                                Trouble Area

                                                                                 S Open in heater circuit of heated oxygen sensor
    P0037       Heater current is 0.25 A or less when the heater o erates with
                                                                 operates        S Heated oxygen sensor heater
    P0057       more than 10.5 V positive battery voltage                        S EFI relay
                                                                                 S ECM
                                                                                 S Short in heater circuit of heated oxygen sensor
    P0038                                                                        S Heated oxygen sensor heater
                When heater operates, heater current exceeds 2.0 A
    P0058                                                                        S EFI relay
                                                                                 S ECM

HINT:
S       Bank 1 refers to bank that includes cylinder No. 1.
S       Bank 2 refers to bank that does not includes cylinder No. 1.
S       Sensor 1 refers to the sensor closer to the engine assembly.
S       Sensor 2 refers to the sensor farther away from the engine assembly.

MONITOR DESCRIPTION
The sensing portion of the heated oxygen sensor has a zirconia element which is used to detect oxygen
concentration in the exhaust. If the zirconia element is at the proper temperature and difference of the oxy-
gen concentration between the inside and outside surface of sensor is large, the zirconia element will gener-
ate voltage signals. In order to increase the oxygen concentration detecting capacity in the zirconia element,
the ECM supplements the heat from the exhaust with heat from a heating element inside the sensor. When
current in the sensor is out of the standard operating range, the ECM interprets this as a fault in the heated
oxygen sensor and sets a DTC.
Example:
The ECM will set a high current DTC if the current in the sensor is more than 2.0 A when the heater is OFF.
Similarly, the ECM will set a low current DTC if the current is less than 0.3 A when the heater is ON.

MONITOR STRATEGY
                                                                                              Rear HO2S heater (Bank 1) range check (Low
                                                                P0037
                                                                                              Current)
                                                                                              Rear HO2S heater (Bank 1) range check (High
                                                                P0038
                                                                                              Current)
              Related DTC
              R l t d DTCs
                                                                                              Rear HO2S heater (Bank 2) range check (Low
                                                                P0057
                                                                                              Current)
                                                                                              Rear HO2S heater (Bank 2) range check (High
                                                                P0058
                                                                                              Current)
                                                       Main sensors/components                HO2S heater
      Required sensors/components
      R   i d         /        t
                                                     Related sensors/components               Vehicle speed sensor (VSS)
         Frequency of operation            Continuous
                                           P0037, P0057: 0.5 seconds
                Duration
                                           P0038, P0058: 0.3 seconds

              MIL operation                Immediate
          Sequence of operation            None
                                                                                                                      DI-515
                                               DIAGNOSTICS    -   ENGINE (2UZ-FE)

TYPICAL ENABLING CONDITIONS
                                                                              Specification
                     Item
                     It
                                                      Minimum                                              Maximum
The monitor will run whenever this DTC is
                                                                            See page DI-437
not present

All:
Battery voltage                                        10.5 V                                                 -
Engine                                                                           Running
Starter                                                                            OFF
Catalyst intrusive monitoring                                                 Not operating
Intrusive heating                                                             Not operating
P0037, P0057 (Low current):
When the following conditions are met:                 0.5 sec.                                               -
1. All of the following conditions are met:                         Condition (a), (b), (c), (d) and (e)
(a) Learned heater current during heater
                                                                               Completed
OFF
(b) Intrusive heating                                                         Not operating
(c) Heating is OFF                                        -                                                0.1 sec.
(d) Heater current                                        -                                                 0.3 A
(e) Intrusive heating for high current moni-
                                                                              Not operating
tor
2. Following condition is met:                                                       -
Time after heaters are OFF                             1 sec.                                                 -
P0038, P0058 (High current):
When the following conditions are met:                 0.3 sec.                                               -
1. All of the following conditions are met:                           Condition (a), (b), (c) and (d)
(a) Learned heater current during heater
                                                                               Completed
OFF

(b) Intrusive heating                                                         Not operating
(c) Heating is OFF                                        -                                                0.1 sec.
(d) Heater current                                       2A                                                   -
2. Following condition is met:                                                       -
Time after heaters are OFF                             1 sec.                                                 -
DI-516
                                                          DIAGNOSTICS        -   ENGINE (2UZ-FE)

TYPICAL MALFUNCTION THRESHOLDS
                       Detection Criteria                                                                Threshold
P0037, P0057 (Low current):
Heater                                                                                                      ON
Heater current                                                                                        Less than 0.3 A
Intrusive heating                                                                                        Operating
P0038, P0058 (High current):
Either of the following conditions is met:                                                            Condition 1 or 2
1. All of the following conditions (a) and (b) are met:                                            With intrusive heating
(a) Heater                                                                                                  ON
(b) Heater current                                                                                      2 A or more
2. All of the following conditions (c), (d) and (e) are met:                                      Without intrusive heating
(c) Intrusive heating of learned heater current                                                          Operating
(d) Learned heater current during heater OFF                                                             Operating
(e) Heater current                                                                                     More than 2 A


COMPONENT OPERATING RANGE
                           Parameter                                                                  Standard Value
HO2S heater current                                                              0.4 to 1 A (at idle, warmed-up engine and +B: 11 to 14 V)


MONITOR RESULT
Refer to page DI-445 for detailed information.
The test value and test limit information are described as shown in the following table. Check the monitor
result and test values after performing the monitor drive pattern (see page DI-446).
 S    TID (Test Identification Data) is assigned to each emissions-related component.
 S    TLT (Test Limit Type):
      If TLT is 0, the component is malfunctioning when the test value is higher than the test limit.
      If TLT is 1, the component is malfunctioning when the test value is lower than the test limit.
 S    CID (Component Identification Data) is assigned to each test value.
 S    Unit Conversion is used to calculate the test value indicated on generic OBD ll scan tools.
TID $04: HO2S heater
    TLT        CID               Unit Conversion                       Description of Test Data                        Description of Test Limit
                        Multiply by 0.000076                   Maximum HO2S heater current
1            $02                                                                                            Malfunction threshold for HO2S heater
                        (A)                                    (Bank 1 Sensor 2)

                        Multiply by 0.000076                   Maximum HO2S heater current
1            $20                                                                                            Malfunction threshold for HO2S heater
                        (A)                                    (Bank 2 Sensor 2)
                                                                                                                            DI-517
                                                    DIAGNOSTICS    -    ENGINE (2UZ-FE)

WIRING DIAGRAM
 Access Cab, Standard Cab:
                 Engine Room R/B                                                                                        ECU
                     EFI Relay                                                J/C
                                                                         9            26                             8
     W-B        2                                        GR-G           J26          J27           GR-G             E3 MREL
                                 2
                     2       1
            B-R        2                       2                                   H6
                                 5       3                             W-L         Heated Oxygen Sensor
                                                                                   (Bank 2 Sensor 2)
                           Engine Room R/B               J1                       R 2 +B HT 1                        5
                                                                                                      Y-B           E6 HT2B
                              EFI No. 2                  J/C
                                                                                                    (Shielded)      33
                                                     B         B                  B-W
                       2                      2                                             OX 3                    E6 OX2B
                                 2     1
                                                   W-L                                4 E             W
               R                             J8                                    H4
                           J/C               J/C                                   Heated Oxygen
                    7            24                       22
                                     R              R              R               Sensor
                   J26           J27                     IE1
                                         A         A                               (Bank1 Sensor2)
                                                                                                                     1
                                                                              R       2 +B HT 1          R-L        E7 HT1B
           2
                                                                                                       (Shielded)   18
                                                                                  B-W
                                                                                       E    OX 3                    E7 OX1B
        2                                                                            4                   B
                       Engine
               EFI     Room
               No. 1   R/B
                                                                                                                    28
       1                                                                                   B-W                      E7 E2
                                                                                                   E    E
           2                                                                                             J64
                                                                                                         J/C        1
 A                                                                                                 E           BR
                                                                                                                    E5 E1
    J18
    J/C B-L (*1)
                                                                                                       BR
 A      B (*2)
   W-B


  EA            Battery                                                                            EW        EC
                                     *1: Towing Package
                                     *2: Except Towing Package

                                                                                                                              A23605
DI-518
                                                              DIAGNOSTICS        -    ENGINE (2UZ-FE)


   Double Cab:
                                                                                                                                       ECU
                                                                                     11                                            8
                                                            B-W                                              B-W
                                                                                 IA10                                             E3 MREL

                                                                       R


                     6 2H           2 2A
                                                                            22 IE1
                                                            C J48                            H4
                                              EFI                                            Heated Oxygen Sensor
                                                                      J/C       R            (Bank1 Sensor2)
   Engine Room R/B




                                              No. 2                                                                                1
                                                            A J47                         R                   R-L                 E7 HT1B
                          2           3                                                           +B HT
                                                                                                2        1 (Shielded)
                                              EFI                                                                                 18
                                                        R         R                         B-W                                   E7 OX1B
                                              Relay                                               E   OX
                                                                                                4         3   B
                          1          5                                                       H6
                                                            2 IA4               R            Heated Oxygen
                                              EFI                                            Sensor
                                              No. 1                                          (Bank2 Sensor2)
                                                                                                                                  5
                                                                                                 +B     HT                Y-B     E6 HT2B
                     1 2F           1 2D                                                      2              1
                                                                                                                     (Shielded)   33
                                                                                           B-W          OX                        E6 OX2B
                                                                                              4 E            3          W

                          W-B             B                                                                      E    E
                                                                                                                       J64
                                                                                                                       J/C
                                                                                                                                  28
                                                                                              B-W                E
                      A              10                                                                                           E7 E2
                                               F13
                              J34              FL                                                                                 1
                              J/C                                                                                    BR
                                               Block                                                                              E5 E1
                      A              12
                                          B                                                                                  BR
                          W-B

                       EA                     Battery                                                            EY         EC


                                                                                                                                            A23606
                                                                                                                           DI-519
                                          DIAGNOSTICS    -   ENGINE (2UZ-FE)

INSPECTION PROCEDURE
HINT:
Read freeze frame data using hand-held tester. Because freeze frame records the engine conditions when
the malfunction is detected. When troubleshooting, it is useful to determine whether the vehicle was running
or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc. when a malfunction
occurred.

   1        Check resistance of heated oxygen sensor heater.

 Components Side:                               PREPARATION:
      +B                       HT               Disconnect the H4 or H6 heated oxygen sensor connector.
                                                CHECK:
                                                Measure resistance between terminals of the heated oxygen
       H4
                                                sensor.
       H6                                       OK:
                                                     Standard:
       E1                      OX                         Tester Connection                          Specified Condition
    Bank 1 Sensor 2, Bank 2 Sensor 2   A21341
                                                        HT (H4-1) - +B (H4-2)                        11 to 16  (20



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