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DI-626
                                                    DIAGNOSTICS        -    ENGINE (2UZ-FE)
                                                                                                                                            DIDRI-02




    DTC                  P0327               Knock Sensor 1 Circuit Low Input (Bank 1 or
                                             Single Sensor)


    DTC                  P0328               Knock Sensor 1 Circuit High Input (Bank 1
                                             or Single Sensor)


    DTC                  P0332               Knock Sensor 2 Circuit Low Input (Bank 2)


    DTC                  P0333               Knock Sensor 2 Circuit High Input (Bank 2)

CIRCUIT DESCRIPTION
A flat type knock sensor (non-resonant type) has the structure that can detect the vibration in a wider band
of frequency from about 6 kHz to 15 kHz and has the following features.
Knock sensors are fitted on the right bank and left bank of the cylinder block to detect engine knocking.
Each knock sensor contains a piezoelectric element which generates voltage when it becomes deformed.
Generation of the voltage occurs when the cylinder block vibrates due to knocking. If engine knocking oc-
curs, the ignition timing is retarded in order to suppress the knocking.
   DTC No.                        DTC Detection Condition                                                  Trouble Area
                                                                                 S Short in knock sensor 1 or 2 circuit
   P0327       Output voltage of the knock sensor 1 or 2 is 0.5 V or less
                                                                                 S Knock sensor 1 or 2
   P0332       (1 trip detection logic)
                                                                                 S ECM
                                                                                 S Open in knock sensor 1 or 2 circuit
   P0328       Output voltage of the knock sensor 1 or 2 is 4.5 V or more
                                                                                 S Knock sensor 1 or 2
   P0333       (1 trip detection logic)
                                                                                 S ECM




      KNK1 Signal Waveform               1V/ DIV          Reference: Inspection using the oscilloscope.
                                                          The correct waveform is as shown.
                                                                              Item                                        Details
                                                                                                                     KNK1 - EKNK
                                         GND                                 Terminal                                     or
                                                                                                                     KNK2 - EKN2
                                                                                                                  0.01 to 10 V/Division,
                                                                      Equipment Settings
                                                                                                                0.01 to 10 msec./Division
                                                                                                             After warming up the engine,
           1 msec./ Division                                                Condition
                                                A23648                                                    keep the engine speed at 4,000 rpm.
                                                                                                                                    DI-627
                                                      DIAGNOSTICS     -   ENGINE (2UZ-FE)

MONITOR DESCRIPTION
The knock sensor located on the cylinder block detects spark knock.
When spark knock occurs, the sensor pick-up vibrates in a specific frequency range. When the ECM detects
the voltage in this frequency range, it retards the ignition timing to suppress the spark knock.
If there is a defect in the knock sensor or an open or short circuit, the voltage level will deviate outside the
normal operating range. The ECM interprets this deviation as a defect in the knock sensor and sets a DTC.
Example:
When the knock sensor voltage output is less than 0.5 V, or more than 4.5 V, and if either the condition contin-
ues for more than 3 sec.

MONITOR STRATEGY
                                                                                            Knock sensor (Bank 1) range check (Low volt-
                                                                 P0327
                                                                                            age)
                                                                                            Knock sensor (Bank 1) range check (High volt-
                                                                 P0328
                                                                                            age)
              Related DTC
              R l t d DTCs
                                                                                            Knock sensor (Bank 2) range check (Low volt-
                                                                 P0332
                                                                                            age)
                                                                                            Knock sensor (Bank 2) range check (High volt-
                                                                 P0333
                                                                                            age)
                                                         Main sensors/components            Knock sensor
                                                                                            Crankshaft position sensor, Camshaft position
      Required sensors/components
                                                      Related sensors/components            sensor, Engine coolant temperature sensor,
                                                                                            Mass air flow meter
          Frequency of operation             Continuous
                    Duration                 1 sec.
                  MIL operation              Immediate
          Sequence of operation              None


TYPICAL ENABLING CONDITIONS
                                                                                    Specification
                      Item
                      It
                                                                Minimum                                        Maximum
The monitor will run whenever this DTC is
                                                                                   See page DI-437
not present

Battery voltage                                                  10.5 V                                            -
Time after engine start                                          5 sec.                                            -
Ignition switch                                                                         ON
Starter                                                                                 OFF


TYPICAL MALFUNCTION THRESHOLDS
                        Detection Criteria                                                    Threshold
Knock sensor range check (Low voltage) P0327, P0332:
Knock sensor voltage                                                                        Less than 0.5 V
Knock sensor range check (High voltage) P0328, P0333:
Knock sensor voltage                                                                        More than 4.5 V
DI-628
                                         DIAGNOSTICS   -   ENGINE (2UZ-FE)

WIRING DIAGRAM


                                                                                         ECM

     K2
     Knock Sensor
     (Bank 2)             (*1)                      3                         (*1)   20
              2             B                      EC3                         B     E6 EKN2


                                                    4                                21
               1           W                                                     W
                                                   EC3                               E6 KNK2


    K1
    Knock Sensor
    (Bank 1)                (*1)                                         (*1)
                                                    7                                28
              2              R                     EC3                    R          E6 EKNK


                                                    8                                29
               1                G                                            G
                                                   EC3                               E6 KNK1


                                 (*1)               2
                                                              BR       (*1)
                                                   EC3




                                                  BR
                                              E
                                                   J64
                                                   J/C
                                              E
                                                  BR

                                    EY (*2)
 *1: Shielded                       EW (*3)
 *2: Double Cab
 *3: Access Cab, Standard Cab
                                                                                               A23600
                                                                                                                        DI-629
                                            DIAGNOSTICS        -   ENGINE (2UZ-FE)

INSPECTION PROCEDURE
HINT:
S       DTC P0325, P0327 and P0328 are for the bank 1 knock sensor circuit.
S       DTC P0330, P0332 and P0333 are for the bank 2 knock sensor circuit.
S       Read freeze frame data using the hand-held tester. Freeze frame data records the engine conditions
        when a malfunction is detected. When troubleshooting, freeze frame data can help determine if the
        vehicle was running or stopped, if the engine was warmed up or not, if the air-fuel ratio was lean or
        rich, and other data from the time the malfunction occurred.

    1      Connect hand-held tester, and check knock sensor circuit.

                                                  PREPARATION:
                     EC3             ECM          (a) Disconnect the EC3 connector.
Knock Sensor                                      (b) Using lead wires, connect the EC3 connectors as follows.
                                 29
                 4         4     E6 KNK1                                    Male Connector - Female Connector
    1       2
                                  28 EKNK                                          Terminal 4 - Terminal 8
                 3         3     E6
                                                                                   Terminal 3 - Terminal 7
                                 21
                                    KNK2
                 8         8     E6                                                Terminal 8 - Terminal 4
    1       2                    20 EKN2                                           Terminal 7 - Terminal 3
                 7         7     E6
                                                  (c) Warm up the engine.
                                                  (d) Run the engine at 3,000 rpm for 10 seconds or more.
                                                  CHECK:
                       EC3                        (a) Connect the hand-held tester to the DLC3.
                                                  (b) Turn the ignition switch to ON and turn the hand-held tes-
                                                      ter ON.
                                                  (c) Select the item: DIAGNOSIS / ENHANCED OBD II / DTC
                                                      INFO / CURRENT CODES.
          Male                 Female             (d) Read DTCs.
          Connector            Connector A23476       Result :
                                                                               Display                          Proceed to
                                                               DTCs same as when vehicle brought in
                                                            P0325, P0327, P0328  P0325, P0327, P0328
                                                                                                                    A
                                                                                or
                                                            P0330, P0332, P0333  P0330, P0332, P0333
                                                              DTC different from when vehicle brought in
                                                                           P0325  P0330
                                                                                                                    B
                                                                                  or
                                                                           P0330  P0325
                                                             DTCs different from when vehicle brought in
                                                                 P0327, P0328  P0332, P0333
                                                                                                                    C
                                                                                 or
                                                                  P0332, P0333  P0327, P0328

                                                  (e)       Reconnect the EC3 connector.

                                                        B          Go to step 4.


                                                        C          Go to step 5.
DI-630
                                      DIAGNOSTICS   -   ENGINE (2UZ-FE)




   A



   2     Check for open and short in harness and connector between EC3 connector and
         ECM (See page IN-30).


                                              NG        Repair or replace harness or connector.


  OK



   3     Measure voltage between terminals KNK1 and EKNK, KNK2 and EKN2 of ECM.

                                            PREPARATION:
                                            (a) Disconnect the E6 ECM connector.
         KNK2       EKN2
                                            (b) Turn the ignition switch to ON.
                                            CHECK:
                                            (a) Measure the voltage between the specified ECM termi-
                                                nals.
            E6                              OK:
  KNK1             EKNK                         Standard:
                                   B17411                    Tester Connection          Specified Condition
                                                        KNK1 (E6-29) - EKNK (E6-28)        4.5 to 5.5 V
                                                        KNK2 (E6-21) - EKN2 (E6-20)        4.5 to 5.5 V
                                            (b)   Reconnect the ECM connector.

                                              NG        Replace ECM (See page SF-82).


  OK



 Check for intermittent problems
 (See page DI-430).



   4     Check knock sensor installation.

CHECK:
Check the knock sensor installation.
OK:
    Torque: 20 Nm (204 kgfcm, 15 ftlbf)

                                              NG        Tighten the sensor.
                                                                                                        DI-631
                                         DIAGNOSTICS   -   ENGINE (2UZ-FE)



     OK



    Replace knock sensor (See page SF-68).



     5      Check knock sensor.

    Wire Harness Side:                         PREPARATION:
              Male Connector                   (a) Disconnect the EC3 connector.
                                               CHECK:
         EC3
                                               (a) Check the resistance between the terminals of the EC3
                                                   male connector.
                                               OK:
                                                   Standard:
                                                                Tester Connection            Specified Condition
                    Front View
                                      A23513                 EC3 male connector 3 -4           120 to 280 k
                                                             EC3 male connector 7 - 8          120 to 280 k
                                               (b)   Reconnect the EC3 connector.

                                                 OK        Check for intermittent problems
                                                           (See page DI-430).


     NG



     6      Check for open and short in harness and connector between EC3 connector and
            knock sensor (See page IN-30).

HINT:
S        If DTC P0327 or P0328 has changed to P0332 or P0333, check the knock sensor circuit on the right
         bank side.
S        If DTC P0332 or P0333 has changed to P0327 or P0328, check the knock sensor circuit on the left
         bank side.

                                                 NG        Repair or replace harness or connector.


     OK



    Replace knock sensor.



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